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455 Selva lakes 2010 - Bldg Garage Door Permit 1'4 . •-L`l ,r a " 7 � CITY OF ATLANTIC BEACH e 4111 ,) 800 SEMINOLE ROAD J ATLANTIC BEACH, FL 32233 INSPECTION PHONE LINE 247 -5826 Application Number 10- 00001416 Date 11/30/10 Property Address 455 SELVA LAKES CIR Application type description WINDOW AND /OR DOOR Property Zoning TO BE UPDATED Application valuation . . . 1211 Application desc REPLACE GARAGE DOOR ONLY Owner Contractor DICKERSON ROGER & SHELLEY K FIMBEL DOOR SALES OF NF, INC 425 E WOODHAVEN DRIVEE 3811 UNIVERSITY BLVD W #36 PONTE VEDRA BCH FL 32082 JACKSONVILLE FL 32217 Permit WINDOW AND /OR DOOR PERMIT Additional desc . REPLACE GARAGE DOOR Permit Fee . . . 60.00 Plan Check Fee . . .00 Issue Date . . . Valuation . . . . 1211 Expiration Date . 5/29/11 Special Notes and Comments *2007 FLORIDA BUILDING CODE W/2009 REVISIONS NATIONALELECTRIC CODE *REPORT ANY UNFORSEEN STRUCTURAL DAMAGE TO THE BUILDING DEPARTMENT IMMEDIATELY. WINDOW AND DOOR INSPECTION: *INSTALLATION INSTUCTIONS REQUIRED *ALL STICKERS ARE TO REMAIN ON THE WINDOWS *PROVIDE ACCESS TO ALL WINDOWS TO INSPECT FASTENERS Other Fees STATE DCA SURCHARGE 2.00 STATE DBPR SURCHARGE 2.00 Fee summary Charged Paid Credited Due Permit Fee Total 60.00 60.00 .00 .00 Plan Check Total .00 .00 .00 .00 Other Fee Total 4.00 4.00 .00 .00 Grand Total 64.00 64.00 .00 .00 PERMIT IS APPROVED ONLY IN ACCORDANCE WITH ALL CITY OF ATLANTIC BEACH ORDINANCES AND THE FLORIDA BUILDING CODES. s!-"`Jr City o A tl antic Beach APPLICATION NUMBER s i � Buiildin De artment 9 P (To be assigned by the Building Department.) 800 Seminole Road j Atlantic Beach, Florida 32233 -5445 0 — r Phone (904) 247 -5826 • Fax (904) 247 -5845 ( 4 � (� E -mail: building- dept @coab.us Date routed: City web -site: http: / /www.coab.us APPLICATION REVIEW AND TRACKING FORM Property Address: 'S L (L1t 2 [. R De .a ent review required Yes o . � q ` Bui Applicant: J Planning & Zoning Tree Administrator Project: A Public Works Public Utilities Public Safety Fire Services RiiN i ' t " X54 , .' r! lre'' k e pt iraatO } ANV 4 kP ,1; H' r;1 Other Agency Review or Permit Required Review or Receipt Date of Permit Verified By Florida Dept. of Environmental Protection Florida Dept. of Transportation St. Johns River Water Management District Army Corps of Engineers Division of Hotels and Restaurants Division of Alcoholic Beverages and Tobacco Other: APPLICATION STATUS Reviewing Department First Review: proved. ['Denied. (Circle one.) Comments: BUILDING PLANNING &ZONING Reviewed by: Date: /1 to TREE ADMIN. Second Review: Approved as revised. ['Denied. PUBLIC WORKS Comments: PUBLIC UTILITIES PUBLIC SAFETY Reviewed by: Date: FIRE SERVICES Third Review: Approved as revised. ❑Denied. Comments: Reviewed by: Date: Revised 05/14/09 SIMIIIIIIIIIIIIIIIMMAIMMIIIIIIIMIIIIIMMIA 4 7 CITY OF ATLANTIC BEACH /0 800 SEMINOLE ROAD, ATLANTIC BEACH, FL 32233 1/14/1/161 I ( , . OFFICE: (904)247-5826 • FAX NO.:(904)247 -5845 BUILDING - DEPT @COAB. US BUILDING PERMIT APPLICATION DUVAL COUNTY 1. JOB ADDRESS: 12. VALUATION 3 OF WORK: 3. SQ. FT. UNDER ROOF 1 163 ". 1 163 ". S: 14/04. 14/04. J (& K Q C f Atlantic Beach, FL 329, / II 6 4. LEGAL DESCRIPTION: 5. CLASS OF WORK: 6. USS OF STRUCTURE: ❑ NEW BUILDING ❑ DEMOLITION C(RESIDENTIAL LOT _BLOCK SUB DIVISION ❑ ADDITION ❑ CONVERTING USE ❑ COMMERCIAL 7. DESCRIPTION OF WORK ❑ ALTERATION ❑ ACCESSORY BLDG, 8. FIRE SPRINKLER: eQ /tee ac�r ❑ MOVE ❑OTER e )d0r ❑ REPAIR ❑ POOL HER 210 210 SPA ❑ YES ❑ N/A PROPERTY OWNER: CONTRACTOR: ARCHITECT / ENGINEER: 9. NAME: 1 COMPANY NAME: 23. COMPANY NAME: Sohn bk.kev.s60 , v l„nke.l boi r Selo; b)cili P. 16.. N 24. LICENSEE NAME: 10. ADDRESS: 17. STATE OF FLORIDA LICENSE NO.: 25. STATE OF FLORIDA LICENSE NO.: I '455 s 1 Ica. Lke O.zr. G -,C 18. a 3 l t S tN i� N 1 J 26. ADDRESS: v�A 4- + 3 Go k3 11. OFFICE PHONE: 12. FAX NO.: 19. OFFICE PHONE: 20. FAX NO.: 27. OFFICE PHONE: 28. FAX NO.: ` iO t i"f ' n. 8263 _ gat- ?3I -4S iq yc$ 0) 22 13. CELL PHONE: 21. CELL PHONE: 29. CELL PHONE: 14. EMAIL ADDRESS: 22. EMAIL ADDRE : 30. EMAIL ADDRESS: p vin l,t l l iget (So , 44 • We+ FEE SIMPLE TITLE HOLDER: BONDING COMPANY: (IF OTHER THAN OWNER) MORTGAGE LENDER: 31. NAME: 33, NAME: 35. NAME: 32. ADDRESS: 34. ADDRESS: 36. ADDRESS: Application is hereby made to obtain a permit to do the work and installations as indicated. I certify that no work or installation has commenced prior to the issuance of a permit and that all work will be performed to meet the standards of all laws regulating construction in this jurisdiction. This permit becomes null and void if work is not commenced within six (6) months, or if construction or work is suspended or abandoned for a period of six (6) months at any time after work is commenced. I understand that separate permits must be secured for Electrical Work, Plumbing, Wells, Furnaces, Boilers, Heaters, Tanks, Air Conditioners, etc. OWNER'S AFFIDAVIT - I certify that all the foregoing information is accurate and that all work will be done in compliance with all applicable laws regulating construction and zoning. I will not occupy or use the referenced building or any part therof, until all inspections are finaled and prior to obtaining a certificate of occupancy or completion issued by the building official, as required by law. 222 WARNING TO OWNER: 222 YOUR FAILURE TO RECORD A NOTICE OF COMMENCEMENT MAY RESULT IN YOUR PAYING TWICE FOR IMPROVEMENTS TO YOUR PROPERTY. A NOTICE OF COMMENCEMENT MUST BE RECORDED AND POSTED ON THE JOB SITE BEFORE THE FIRST INSPECTION. IF YOU INTEND TO OBTAIN FINANCING, CONSULT WITH YOUR . LENDER OR AN ATTORNEY BEFORE RECORD ING YOUR NOTICE OF COMMENCEMENT. 0 WNER or AGENT CONTRACTOR ‘(If A , _ -t, Po , r of d\ r ey or Agency Letter Required) `� (Qualifier Only) Signed: _t' ' \ 11 iota: _ ,d Date: l � /� / /(.7 Signed: Date: Before is 11 14.- day of KQd ervi k v , 20Qein the county of Before me this day of 2007 in the county of Duval, of Florida, has personally appeared Duval, State of Florida, has personally appeared herin by himself / herself and affirms that all statements and declarations are herin by himself / herself and affirms that all statements and declarations are true and accurate. true and accurate. Fie, Notary Public at Large, State of 1 ie, i ct L , County of ._Jc. 1 Notary Public at Large, State of , County of ❑ Personally Known ❑ Personally Known P Produced Identifi r ■ V e r 5 Li C.A-v1 S , z-- ❑ Produr d triantifls�tion - Notary Si el-- e. , _ Notary ' .1 •� Notary Public State of Florida CITYSEE PERMOFATITS LTOP AD DITIONAL A NTI CBEACH 14,4 44446...1 4,1,44 w �,.V ... r y Comm. e Mar ~z X 2 11 AB M � . , S ,. ,, 0o7 �'omm. No. OD 62'8:. REQUIREMENTS AND CONDITIONS. ,, REVIEW / l ED BY: DATE: "_..2,.?"_' F .t �� ,. a E 117111.145 NQ O 1 �' a kal 4 IN* i 111-41 8 P? I p ! i ! , 1 7 ... 1 . li . *' _ ir tu IP $ a l — 3_ P I gm 5 Z P ('� V OMP, .00P - nces:eMQ Ilijii! 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OMNI IMO 7IWI i Illii..7.1 ^ INSTALLATION & MAINTENANCE Insulated Steel Residential Garage Door Instructions Model: Serial No. (Provided on label on interior door surface) Size: Register your product online at http: / /warranty.clopaydoor.com Homeowners Should Retain This Booklet For Future Reference Installed By: MIN In Clupay BUILDING PRODUCTS A Griffon Company AR cc,. d • ers'Art .4-441% ` ° v\ j o I e { • • CAI: 4 0 1 � H o f • ` M..I� • , I I I • ..MIIN 1100•••• MIN all iiiii 1 MOM MO r ru.a.�ar f v • ••••• Mar Man r•IMIMIll MOM MM. arm malmrsurnm rim limm mon m. /� !` i.: e I 1•• 1 •� aw ...�� rail brim ∎aam�asw.rm.s ■ .. F.) . ..� w. A... wr..1� Awl w�1. MP • i . . .+w.r.rs:. . w. r a i..r —�.- /'t • 101, I = { • I 1 Ong --, : [i[_iIi[iIiiit1 I _ _ .- ,� .� 11 11 11 11 �1 �I �I i ■ ''. •__ -_ II... i - . - , : - r15, MI 11_11MI 11_11aI[ -1 . •��t• mi•!•. Mimi, ••• 11 • 1 ,� — ww A..[ ..r #. ■� . ( 1• a.1 1 M AC, ••ira•.• R. _ a Mr • .wiry - r w�. • �.. . ,� ft • 4 ,r 1 1 1 1 1 1 M•1 1� 1 IMi 1 1■.1 - H ...0. 11+1 i � p µ 'Ir ' • .r 411r.1,•�M.•frw••..t J us. •p• r 4 till W 111..: 1•',. * /R ...1.1 CONSUMER HOTLINE • 1- 800- 2CLOPAY • 1- 800 - 225 -6729 Hours of Operation (ET): Mon. — Fri., 8:30 AM - 7 PM; Sat. 8:30 AM - 5 PM. Clopay® Pro - Series Limited Warranty Steel Door Limited Warranty Information We will repair or replace (at our option) any garage door section or hardware that is defective in material or workmanship pursuant to the terms of this limited warranty. This warranty extends to and benefits only the original purchaser of the garage door. This warranty does not apply to commercial, industrial or any other non - residential installation. We will provide, at no cost to you, sections /section components, hardware, springs /spring components or windows to repair or replace defective sections, hardware, springs /spring components or windows. All labor costs associated with the removal and reinstallation of any repaired section /section components, hardware or spring /spring components and the installation of replacement sections /section components, hardware, spring /spring components or windows will be your responsibility. We reserve the right to inspect and /or verify any claimed defect. The applicable limited warranty periods are as follows: Hardware/ Model # Paint System Windows Sections /Delamination Springs _ 4050, 4051, 4053, 4300, 4301, 4310 Limited Lifetime 10 yrs. 5 yrs. 3 yrs. 4400, 4401 Limited Lifetime 10 yrs. Limited Lifetime Limited Lifetime Terms and limitations of the limited warranty are further detailed below: Paint System Limited Warranty Clopay warrants the sections of the Models listed above against rust through due to the paint finish cracking, checking or peeling (losing adhesion) as follows: (a) in residential single family installations for the years designated above from the date of delivery to the original purchaser; (b) in all other residential installations (including installations on facilities owned in common by condominium associations or similar organizations), for ten (10) years from date of delivery to the original purchaser, pursuant to the terms of this limited warranty. Hardware /Spring & Spring Component/Sections /Section Components Limited Warranty We will repair or replace (at our option) any garage door hardware, section /section components, spring and /or spring component that is defective in material or workmanship for the term defined in the chart above, pursuant to the terms of this limited warranty. In addition, we will repair or replace (at our option) any garage door section /section components that is defective in material or workmanship, including, but not limited to, delamination of the polystyrene insulation from the steel skin. Decorative Windows — 10 Year Limited Warranty Designer windows, snap -in inserts, clear acrylic windows and window frames are warranted for ten (10) years from date of purchase against manufacturing defects and excessive discoloration. This warranty does not cover any damage or loss caused by harmful chemical action, abrasive cleansers, or breakdowns due to climate extremes or environmental conditions. Insulated glass is warranted for a period of ten (10) years for material obstruction of vision resulting from film formation or dust or moisture collection between the interior surface of the insulating glass window, pursuant to the terms of this limited warranty. No warranty is available for single pane glass. WE WILL NOT PAY FOR ANY DAMAGES, INCLUDING INCIDENTAL OR CONSEQUENTIAL DAMAGES, CAUSED BY OR RESULTING FROM DEFECTIVE GARAGE DOOR SECTIONS OR HARDWARE. Some states do not allow the exclusion of incidental or consequential damages, so the above limitation may not apply to you. Our warranty shall not extend to or cover deterioration due to damage or rust to the garage door caused by fire, an act of God, other accident or casualty, vandalism, radiation, harmful fumes or foreign substances in the atmosphere, or occurring as a result of any physical damage or the failure of paint that is not applied per the manufacturer's specifications after the garage door left our factory, or failure to follow all installation and maintenance instructions. Nor shall our warranty extend to or cover any damages due to normal wear and tear, or claims with respect to any products that in any way or degree have been altered, processed, misused or improperly handled or installed. If your garage door does not conform to this warranty, notify us in writing at the following address promptly after discovery of the defect. Clopay Building Products, Attn: Consumer Services Dept.,1400 West Market Street, Troy, Ohio 45375. Additional copies of our installation and maintenance instructions may be obtained by calling 1- 800 - 225 -6729. WE MAKE NO OTHER WARRANTIES, REPRESENTATIONS, OR COVENANTS, EXPRESS OR IMPLIED, WITH RESPECT TO THIS PRODUCT, INCLUDING BUT NOT LIMITED TO WARRANTIES, REPRESENTATIONS OR COVENANTS AS TO WORKMANSHIP, DESIGN, CAPACITY, QUALITY, CONDITION, MERCHANTABILITY, OR FITNESS FOR ANY PURPOSE OF THE PRODUCT, EXCEPT FOR ANY "IMPLIED WARRANTY" AS THAT TERM IS DEFINED IN THE MAGNUSON -MOSS WARRANTY - FEDERAL TRADE COMMISSION IMPROVEMENT ACT, SUCH IMPLIED WARRANTIES TO BE LIMITED IN DURATION TO A PERIOD OF ONE YEAR FROM THE DATE OF PURCHASE. This warranty gives you specific legal rights, and you may also have other rights that vary from state to state. Clopay BUILDING PRODUCTS Clopay® Building Products, Inc. PR Q •SERIES° A Griffon company A Griffon Company, Inc. 2007 America's Favorite Garage Doors' C01 -R03 -0907 0 Table of Contents Introduction and Opening Preparation STEP 1 — Things to Know Before You Begin 3 STEP 2 — Read Safety Information 4 STEP 3 — Check Headroom, Backroom, Sideroom 5 STEP 4 — Removing the Existing Door Springs 6 STEP 5 — Removing Door Sections and Track 7 STEP 6 — Preparing the Opening 7 Preparing the New Door Typical Garage Door Installation Illustration 8 Hardware Components 9 Installing the New Door STEP 7 — Preparing Bottom Section 10 STEP 8 — Lift Handle Attachment 12 STEP 9 — Installing Door Sections 13 STEP 10 — Reinforcing the Top Section for Opener Attachment 14 STEP 11 — Assembling and Installing Track 15 STEP 12 — Lock Installation (if included) 17 STEP 13 — Pull Rope 17 STEP 14 — Spring Installation .17 STEP 15 — Attaching an Automatic Opener 18 Maintenance /Adjustments /Options Painting and Windows 19 Maintenance 20 Checking and Adjusting the Door 20 Replacement Parts 20 STEP 1 — Things to Know Before You Begin • Read the instructions completely before starting the installation Tools Needed of the door. Becoming familiar with the components before • "C" Clamps or Locking Pliers assembling the door will reduce the installation time. • Hammer • • Be sure all hardware components for your new door are included Screwdriver before removing existing door (see pages 8,9). If your door is • Tape Measure • missing any parts, call the toll -free Consumer Services number Level listed on the front of this manual. • Socket wrench kit • • Allow enough time to do the work; removing an existing door will Pliers take approximately 1 -3 hours. • Drill, 1/4 ", 3/16 ", & 3/8" drill bits, and 7/16" socket bit • • An assistant may be required for lifting the unsprung door. It can Step ladder weigh from 100 to 500 pounds. • Saw horses (with carpet or other soft material on top surface) or other supports for placing section on while assembling • A typical installation takes between 9 and 12 hours to complete. • Hacksaw • Keep in mind when planning the installation that the garage • Wood Saw will be open and unsecured when disassembling the old and • T- Square assembling the new door. • Additional tools may be required; see the Spring Supplement for • If the garage door is the only opening in the structure make sure more information. everything you need is inside. You will have no way of leaving the garage until the track is assembled and installed. This will take Additional Material Required approximately 5 hours. • Light household oil • To avoid damage to the door, you must reinforce the top section • 1 -1/4" x 1 -1/4" Minimum punched angle of the door in order to provide a strengthened mounting point for - 13 ga. (3/32 ") minimum thickness for Operator Reinforcement attachment of an automatic opener (see page 14). (see page 14) • Low Headroom doors require special instructions. Options for - 16 ga. (1/16 ") minimum thickness for rear track hangers on doors with low headroom can be found on page 5. Purchase doors weighing up to 300 lbs. that use torsion springs, or doors of additional hardware may be required. Check headroom weighing up to 150 lbs. that use extension springs. If your door requirements in the chart on page 5 before beginning. exceeds these weight limitations, or if you do not know the weight • To avoid installation problems which could result in personal injury of your door, 13 ga. angle should be used. (See page 16) • or property damage, never reuse old track or hardware. Eight 3/8" x 1" bolts and nuts for rear track hangers • • Doors installed in high windload regions (Florida and other high Six 5/16" x 11/2" lag screws for rear track hangers • wind prone areas) may require additional reinforcement beyond Ten 10d 3" nails • what is detailed in these instructions. Please refer to supplemental Stop Molding • instructions for these areas. Wood Block • • Express warranties apply only to doors installed using original, Rope factory- supplied sections, parts, and hardware installed in strict accordance with these instructions. G01 -R01 -0704 STEP 2 - READ THIS SAFETY INFORMATION IMPORTANT! To Protect Yourself From Injury You Must Carefully Read The Following Safety Information and Warnings Before You Install Or Use Your New Garage Door • You can install your new garage door yourself IF... • Track installations must use sway braces on the rear track a) you have help (it may weigh up to 500 Ibs.); hangers to prevent sideways movement. If the tracks are not firmly stabilized they might spread, allowing the door b) you have the right tools and reasonable mechanical to fall and cause severe injury and damage. aptitude or experience; and c) you follow these instructions very carefully. • Springs, cables, and bottom fixtures are under strong spring tension. Do not attempt to loosen any fasteners • Garage doors use springs to balance them. There are on these components. You could suddenly release two types of springs installed — extension or torsion. spring forces and risk severe injury. Each of these is available in either a standard or EZ -SetTM • assembly option. Please look at the drawings on page 8 to If the garage door and /or any of the supporting track see which springs your old door has. are damaged, operating the door could be hazardous. Call an authorized representative of the manufacturer or • If your old door uses torsion springs, do not attempt professional door repair service promptly. to remove the door or the springs yourself. Have a • qualified door repair service remove them. Attempting to If repairs are ever required to your door, safety and remove a torsion spring assembly without proper training trouble free operation can be best assured by using or tools may result in an uncontrolled release of spring original replacement parts. forces which can cause serious or fatal injury. • Once you have completed the installation of your new • Only the track specified and supplied with the door garage door, please be sure that your garage complies should be used. with all applicable ventilation requirements before you enclose any vehicles in the garage. Good ventilation • The brackets at the bottom corners of your garage door avoids fire and health hazards caused by fumes are under great tension. Do not attempt to loosen any accumulating within a well - sealed garage. bracket fasteners except when and as directed in detail in the following instructions. Otherwise, the • Clopay Building Products Company disclaims all liability bracket could spring out with dangerous force. for any installation that is not in compliance with applicable state or county building codes. • Do not permit children to play beneath or with any garage door or electric operating controls. • Doors equipped with automatic door operators can cause serious injury or death if not properly adjusted and • In removing a garage door that has extension springs, operated. To ensure safety of these doors: follow the instructions carefully, including the use of "C" a) test the sensitivity of the operator's safety reverse clamps or locking pliers on both sides of the door in mechanism monthly; order to keep the door from moving once the springs are removed. b) if your door has a pull down rope, you must remove the pull down rope; • Keep hands and fingers clear of section joints, track, and c) make sure the door remains unlocked; other door parts when the door is opening and closing to avoid injury. The lift handles are located for safe operation d) do not allow children to play with the controls. as well as easy use. A 1 WARNING • Bolts must be installed at the rear end of horizontal tracks. These act to stop the rollers and keep the door from rolling In the interest of safety this symbol means WARNING or off the back of the track. CAUTION. Personal injury and /or property damage may occur unless instructions are followed carefully. O G01 STEP 3 — Check Headroom/ Backroom/ Rough Opening = Door Size Sideroom Headroom is the space needed above the top of the door for Backroom = Door Height ht Plus 18" Headroom the door, the overhead tracks, and the springs. Measure to � g —_ Required check that there are no obstructions in your garage within that t space. The normal headroom space requirement is shown in ,I Table 3 -A. The backroom distance is measured from the back ;Ill of the door into the garage, and should be at least 18" more than the height of the garage door. A minimum sideroom of 3 -3/4" (5 -1/2" for EZ -Set TM Extension Spring) should be available on each side of the door on the interior wall surface Door to allow for attachment of the vertical track assembly. The I Height rough opening should be the same size as the door. (FIG. 3 -A) Track Radius: The radius of your track can be determined by measuring the dimension "R" in FIG. 3 -B. If dimension "R" measures 11" to 12 ", then you have a 12" radius track. If °R" 3 -3/4" Minimum Side Room (– equals 14" to 15 ", then you have a 15" radius track. (FIG. 3 -B) (5 -1/2" Minimum for EZ -SetTM Extension Spring) Headroom requirements FIG. 3 -A The standard headroom space requirement is shown in Table 3 -A at right. (See page 8 if you have a question on which type _ —■ of spring you have.) Low Headroom? If you have restricted headroom, several remedies are available. See Table 3 -B for various options. NOTE: Installation of the various Low Headroom Options differs from the installation of a standard headroom door. Supplemental instructions are included with the hardware of FIG. 3 -B each Low Headroom Option. Table 3 -A: Standard Headroom Requirement Chart Track Headroom Spring Type Radius Required EZ -SetTM Extension Spring or 12" 10" Extension Spring EZ -SetTM Extension Spring or 15" 12" Extension Spring EZ -SetTM Torsion Spring or 12" 12" Torsion Spring EZ -SetTM Torsion Spring or 15" 14" Table 3 -B: Low Headroom Options* Torsion Spring Reduces Required Spring Type Low Headroom Option Headroom to: How can I get this option? Extension and EZ -SetTM Low Headroom Track 4 -1/2" Order Low Headroom Track. Extension Extension and EZ -SetTM Low Headroom Conversion Kit 4 -1/2" Available at most retail stores. Extension (Modifies Standard Track) Extension and EZ -SetTM Quick Turn Bracket 8" on 12" Radius Track Order Quick Turn Bracket Set. Extension EZ -SetTM Torsion Low Headroom Track 9 -1/2" Order Low Headroom Track. (Front Mount Spring) EZ -SetTM Torsion Low Headroom Conversion Kit 9 -1/2" Available at most retail stores. (Modifies Standard Track) Torsion Low Headroom Track 9 -1/2" Available from and should be (Front Mount Spring) installed by professional installer only. ToTskor\ Low Headroom Track 4 -1/2" Available from and should be (Rear Mount Spring) installed by professional installer only. *About 3" of additional headroom height at the center plus additional backroom is needed to install an automatic garage door opener. Check door opener instructions. G01 STEP 4 - Removing the Existing Door Removing EZ -SetTM Extension or Torsion Springs Springs Step 4 -1b: With the door in the DOWN position, position a A i WARNING I drill with a 7/16" socket bit over the worm drive. Using the reverse (counter - clockwise) direction on the drill, remove all Garage doors use springs to balance the door weight. There the tension from the spring (repeat for each side). After spring are two types of springs used — extension and torsion. Each tension has been removed, detach the lift cables at both ends. of these is available in either a standard or EZ -SetTM assembly Disassemble and remove the springs and cable completely option. Please look at the drawings on page 8 to see which from the door. (FIG. 4 -C) springs your old door has installed. If your present door uses standard torsion springs, do not attempt to remove the • door or the springs yourself. They should be removed by . r' ., a qualified door service professional. Attempting to remove a ,/U/� L1 torsion spring assembly without proper training and tools may if W1111111 result in an uncontrolled release of spring forces which can cause serious or fatal injury. P 9 P 9 �� ..,��1rin s and EZ -Set S rin s are shown on a "\. k sal vo" Extension s TM ��. sectional garage door in the illustration on page 8 to see which f »�►, springs your door has. The following instructions detail how to (+ ! I� \ • remove these springs. "C" Clamp g A 1 WARNING I FIG. 4-A Serious injury could result if spring tension has not been released before other work begins. Removing Extension Springs _1; A I WARNING I --.4016.� i Use two or more helpers to assist you in lowering � �_�„�.,,, ` ,a the door. .__- ---- -- __ \ II Step 4 -1a: Raise the door to the full open position. Place "C" \ \� \ ;� -* 1 clamps or lock pliers tightly on both sides of the track under 'i the door so the door is held securely in place. With the door Il k fully open, most spring tension has been removed. (FIG. 4 -A) Do not attempt to remove or adjust extension springs with door o in the down position. Use "C" clamps to keep the door from / moving or falling once the springs are removed. Wood Step 4 -2: Detach the cable at both ends. Disassemble and - Block remove the springs and cable completely from the door. NOTE: Wood blocks should be placed underneath the door I when closing to prevent fingers from being trapped. Step 4 -3: Remove the "C" clamps from the track and carefully FIG. 4 -B close the door. Black Sheave Some large doors might weigh as much as 500 pounds when Housi Lifting Sheave ng Fork the spring tension is removed. The weight of the door will not Cable be apparent when you first begin to close the door. The door L �� ���r� will feel progressively r-► heavier as it is lowered until its full weight � iii.-' �' (as much as 500 pounds) is realized about one foot from the A�--!1 rte► floor. A single car door may weigh as much as 200 pounds. ' ' ' s a f e t y Black Worm Cable Bushing Drive Red Mark A I WARNING I ) \ on Safety To avoid injury, keep hands and fingers clear of section ,,nom \ \ Cable joints, track, and other door parts while the door is opening and closing. FIG. 4 -C 0 G01 STEP 5 - Removing Door Sections & Track Step 5 -1: The door can now be disassembled. Starting with the top section, remove the hardware and unstack the sections one at a time. (FIG. 5 -A) Step 5 -2: After all sections have been removed from the _ _ _ r— �""� — - — opening, detach all remaining track and hardware from the _w_..— — jambs. The hangers that attach the rear ends of N 1. the overhead � `. � �•�- track to the ceiling (called rear track hangers) in many cases can be reused on the new door if made of 13 gauge (3/32 ") or heavier steel and is not loose or unstable. (FIG. 5-B) _ NW -, VINIIMIMm. a 6P le a WARNING 1 11 �Nr Immi A I NING I a.............. To avoid installation problems which could result in t '■M1 1� I 4 personal injury or property damage, use only the track �� specified and supplied with the door. Do not attempt to 1.....,_, reuse old track. FIG. 5 -A STEP 6 - Preparing the Opening Step 6 -1: On the inside of the garage your opening should be framed with wood jambs, 2" x 6" if possible. The side jambs should extend to approximately the same height as the headroom required. If you have just removed an old door, the " —= jambs should be inspected for the condition of the wood. If the —` Ran wood is rotten, it should be replaced now. The jambs should g Track Hanger plumb and the header should be level. If there are any - er bolts fastening the jambs to the wall, the heads should be / ; _ flush so they don't interfere with the installation of your new a door. (FIG. 6 -A) h opening A f NOTE: Rou 9 p g (without stop molding) = size Step 6 -2: Door stop molding should be temporarily nailed to the edges of the jambs flush with the inside. (FIG. 6 -B) Stop molding featuring a built -in weather seal is offered as an option. FIG. 5 -B 1 Stop 6 2 x Molding Irk Jamb" amb" " Opening Outside Height 2 x 6 "Side Jamb" • Minimum A y Center Inside `� Post (With 3 -3/4" Minimum ,_ (With Two Side Room (5 -1/2" Width Doors (91) Minimum for EZ -SetTM �■"�� Side By _ Extension Spring) Inside of Garage Side) FIG. 6 -A Looking Out FIG. 6 -B PO1 -R01 -0704 0 Typical Garage Door Installation Illustration Extension Spring System Shown on Complete Door R Tra (Not ear Included) ck Hanger Containment Cable ` � Extension Spring Stationary Sheave Sheave — Door Jamb I Flag Bracket `o I Section #4 �Top Bracket r I Top Bracket 1_. Operator Vertical Track 11.,___. Vertical Track I „ Label #3 Hinge /11 W #3 Hinge Section #3 h w #1 Hinge General Safety Label la Long Track Bracket #2 Hinge ' W 1 ig #1 Hinge #2 Hinge Section #2 N „ #1 Hinge I 'w v ` #1 Hinge Serial Number Label I #1 Hinge III Bottom Bracket Short Track Bracket le_ q dill Bottom Bracket Inside Step Plate pp- Standard Extension Spring System Standard Torsion Spring System Sheave -_ End Bearing Plates L 0 _ Torsion Tube Center Bearing Plate .. o 0 0 0 0 _ ail w ∎I �� \ , Stationary ' Red Winding Cone Cone Stationary Sheave Black Winding -- Left (Red) Cone Right (Black) Ae Cable Drum Cable Drum EZ -Set Extension Spring System EZ -SetT Torsion Spring System Sheave -----__. _ - ��� EZ Set rnn �— ` ; Winding Unit o 0 0 0 0 0 0 �I� Left Cable Drum a EZ SetT^^ Winding Unit ® EZ- Set' Bracket e NOTE: The above illustration represents a composite of many of the features found on a variety of garage doors. While not representative of any one door, it provides a handy reference for the location of specific components 0 P01 Hardware Components installation supplemental kit and (1) or more springs. Separate spring related hardware will receive (1) spring lement contains a list of all spring NOTE: All doors a included with door hardware. This supp instructi should b roper spring installation. along with instructions on proper These Items: All Doors Will Receive (2) 318" Washer Track Bracket OISS Lg ! Carriage Bolt 11 4 11 ®� (Longef) - — I - -- Curved Track Brac ket t �� Top Bracket Horizontal Track �'i (Shorter) Vertical �� i Track ®� Bottom Bracket i o � b #2 Hog � IC WI (1) LH + (1) RH e ,� _ , o ®® ® 0 ® ® ® ® ) Cable Assembl � #3 Hinge Horizontal Angle � � Flag �� ^ 318 Hex Nut •� ° ° Bracket #4 Hinge o 00 �m \ (1) RH ( 5 Section Doors 0110 . z �I�� elow can be used as a guide. In some �_��.- I uantities b arts, �n of any one model, the q out or loss of parts.) (While not e pra;,re\ta bolts are provided in the event of strip poor Size: Qty. instances' Description: 1 6' at I STEP 9 - Installing Door Sections (Continued) Step 9 -6: Place the second section on top of the first section. Drive a 3" nail in the jambs at each end and bend it over the Safety edges of the section to hold the section in place. Attach the Label hinges from the top of the first section to the bottom of the MI v second. (FIG. 9-D) ° Step 9 -7: Place the third section on saw horses. Attach #3 n hinges to the ends at the top edge and #1 hinges to each pair of pre - punched holes along the top edge using #14 x 5/8" sheet metal screws. (FIG. 9 -E) FIG. 9 -D e NOTE: If your door was supplied with more than 1 strut (consult Table 7 -A on bottom of page 10), use 1/4" x 3/4" self tapping screws to attach strut as shown in FIG. 7 -F on page 10. When pre drilled holes in strut do not line up vertically #14 x 5/8" Sheet with hinge locations, you will be required to drill (2) 3/16" pilot ;r y Metal Screws . ---\ holes through the strut, hinge, and back skin of door at each ` hinge location, or use a drill or impact wrench with a 7/16" ` #1 Hinge 1 1 socket to drive self- tapping screws through strut and hinge and into door. (FIG. 9 -E) Step 9 -8: Place the third section on top of the other sections and nail in place as before. Attach the hinges from the top of the previous section to the bottom of this section. (FIG. 9 -D) #3 Hinge If you have two sections left, repeat Steps 9 -7 and 9 -8 using FIG. 9 -E Bottom Edge oie End Stile #4 hinges on the end of the top edge and #1 hinges to all other stiles along the top edge. Step 9 -9: Place the last section on the saw horses. Attach the #14 x 5/8" q top roller brackets as shown. The top roller brackets are to be Sheet Metal 1/4" x 3/4" 1 , Screws Self Tappin ,' attached with three #14 x 5/8" sheet metal screws. The top of g 6i . T. the bracket goes into the bottom hinge hole.The bottom of the Screws bracket goes in smaller holes, either 6 -1/4" or 8" (depending on , `, door model) from the top of section. (FIG. 9 -F) _ NOTE: 8' and 10' wide doors with 3" end stiles and windows in �, V (2) 1/4" Washers the top section require the addition of (2) 1/4" washers on the bottom of each top bracket before installation of screws. (See inset in FIG. 9 -F) VA , ,� , If your door was supplied with any struts (consult Table 7 -A r1 . A , on bottom of page 10), use 1/4" x 3/4" self tapping screws to attach strut as shown in the illustration. When pre - drilled holes Strut (If Required) in strut do not line up vertically with hinge hole locations, you \-- will be required to drill (2) 3/16" pilot holes through the strut End Stile Top Bracket and the back skin of door at each hinge hole location, or use a FIG. 9 -F drill or impact wrench with a 7/16" socket to drive self- tapping screws through strut and into door. (FIG. 9 -F) Bottom Bracket #1 Hinge Step 9 -10: Place the top section on top of the other sections and nail in place as before. Attach the hinges from the top of the previous section to the bottom of this section. (FIG. 9 -D) e _. X 4 4 8 N If your door is to be used with an electric operator, you � ° a � ( �� must reinforce the top section before placing it in the opening. Proceed to step 10 prior to completing this step. ' 4` Step 9 -11: Place a roller in the top and bottom brackets and #2, 3, or 4 Hinge Top Bracket in the tubes in each of the hinges at the ends of each section. p ■ Some hinges have two tubes. Place the roller in the tube that is aa farthest from the face of the door. (FIG 9 -G) i b r �� ��`or 0 CD NOTE: An opener bracket kit specifically designed for STEP 10 - Reinforcing the Top Section opener attachment may be included or may be purchased as for Opener an option (silver galvanized or white powder coated). To avoid damage to your door, you must reinforce the top Instructions are provided with the kit. section of the door in order to provide a mounting point for the NOTE: Operator may be attached up to 2 feet off center. opener to be attached. You will need one (1) or three (3) pieces (Doors with Torsion Springs Only) of 1 -1/4" x 1 -1/4" minimum punched angle at least 13 gauge or 3/32" thick from your local hardware or building supply store. Figures 10 -A to 10 -D show how punched angle is to be affixed to door. Angle iron may need to be trimmed depending on door section height and distance between center stiles. Do NOT install the bracket supplied with the opener. Failure to reinforce the door, as illustrated, will void your warranty. 5" 15'0" up to 15'10" & 8'0" up to 9'0" Wide Doors 19'0" up to 20'0" Wide Doors „ ° o with Strut Vertical Punched Angle ° ° ° o 0 ` 18" or 21" Long ° ° ° ° Notch Cut ° o O10 on Vertical Angle Punched Angle for j i,, Operator Draw Bar ,..• , '' T t Attachment ii t t '0 li Strut @ ,. i � 18 " o r 21" k ± I ' n.- Punched Angle - -44 Two 18" or 21" pieces "It'e- FIG. 10 -A FIG. 10 -- (measure top section height). Required materials: Required materials: (1) 18" or 21" length of angle iron, and (2) 18" or 21" lengths of angle iron, (2) '/4 "x1" bolts, (4) #14 x 5/8" sheet metal screws. (2)'/4" lock washers, (2) /4 nuts, (4) #14 x 5/8" sheet metal screws, and (4) 1/4" x 3/4" self tapping screws. 2" 10'0" up to 14'10" Wide Doors 5„ 16'0" up to 18'0" Wide o ° Doors with Strut � ° o ° o ° 27" or 50 "/ ° . ° ° ° ° ° ° ° o o r 18" or 21' Cut ° ° ° °\ T Notch Cut � \o ". 10 t Notch on Vertical Angle C � �, on Vertical Angle - Punched Angle / for Operator Draw 9� T ■ Bar Attachment 0� t t Q� T ilk Strut ,.. ttp `� ` 18" or 21' ►i /-'18" or 21" 1 ... Punched Angle - • I :. .. + `r; One 27" long piece 1!i• (12' wide doors require one 50" long piece) and FIG. 10 -C two 18" or 21" pieces (measure top section height). FIG. 10 -D Required materials: Required Materials: (2) 18" or 21" and (1) 27" or 50" length of angle iron (1) 18" or 21" length of angle iron, (2)'/4'x1" bolts, (2)'/4" lock washers, (2)'/4" nuts, (2) #14 x 5/8" sheet metal screws, (8) #14 x 5/8" sheet metal screws. and (2) 1/4" x 3/4" self tapping screws. 0 STEP 11 — Assembling and Installing the Track Before assembling brackets to vertical track be sure to read 1/4" Flange Step 11 -1 and Step 11 -2. Refer to illustration for placement of j Wall Nut brackets on track. Side NOTE: Brackets may already be riveted in place. If additional g o 1 adjustment is required, the rivets can be drilled out \ t and the brackets can be reattached with track bolts and flange nuts 1 (available through the toll -free Consumer Services number, see 1/4" 5/8" 1 outside cover). x 5/8 1 - Track Bolt Top View A I Note Left One Left Side WARNING I Track Bolt In Slot. FIG. 11 -A To avoid installation problems that could result in injury or property damage, use only track provided with new door. Step 11 -1: Loosely fasten the track brackets to the vertical 1/4" Flange 1 -3/8" & 1 1/2" Nut track using one 1/4" x 5/8" track bolt and 1/4" flange nut as Thick Door shown with the head of the bolt inside the track. There are 2" Thi Door . , • Two Holes Use These Use sizes of brackets for 7' high doors, and three sizes for 8' Use These high doors. The shortest track brackets should be installed ten Two Holes _� � inches from the bottom of the track with the flange facing the flat side of the track, one on the left and one on the right. The — �� // next larger sized pair of brackets should be installed centered J � 't d = on the track. If you have an 8' high door, the remaining pair Flag Bracket of brackets should be installed ten inches from the top of the �� v P vertical track. The flat side of the track goes toward the wall. ` (FIG. 11 -A) 1/4" x 5/8" Step 11 -2: Loosely attach the flag bracket to the top of the FIG. 11 -B Track Bolt track with two 1/4" x 5/8" track bolts and 1/4" flange nuts with the head of the bolts in the track. Make sure bolts and nuts are attached through the proper holes in flag bracket for your door thickness. (FIG. 11-C) Flag Bracket Top (Refer to FIG. 11-B to determine proper bolt placement.) Left Hand �f' Vertical Track �• NOTE: If additional adjustment is required, horizontal slots in Assembly e' •+ flag brackets can be used for attachment to vertical track. if Right Hand Step 11 -3: Place the track over the rollers on the door. Move ' Vertical the track close to the door so that the rollers are all the way , ��.[_ Track into the hinges. Do not force the track too tightly or the door Longer Assembly will bind. This should leave about 1/2" between the edge of the / Track door and the track. Pilot holes of 3/16" are required at each �� -. Shorter Bracket lag screw location before installing the lag screw. Lift track Track about 1/2" from the floor and fasten the flag bracket and track FIG. 11 -C Bottom Bracket brackets to the jamb with 5/16" x 1 -5/8" lag screws. The flag Finished Track Assembly bracket requires three screws, one each in the top, middle, and bottom holes. Do this for both sides of the door. When the track brackets and flag brackets are securely fastened to the jamb, tighten the track bolts and flange nuts connecting the flag • brackets to the tracks. (FIG. 11 -D) p ) l'' NOTE: The tops of the vertical tracks must be level with • f e each other. Check this by measuring from the top of the door sections to the top of the track on both sides. If they are not ' equal, cut some material off the bottom of one track to lower it ► �=1 or raise the other track. •' ��'�� • Do not raise the vertical track beyond the bottom rollers I •• (i on the bottom section of door. i i .1 IF: NOTE; Do not attach any brackets directly to drywall. All track brackets, flag brackets, and spring brackets should only be FIG. 11 -D " attached directly to wood bucks. 0.11) STEP 11 - Assembling and Installing the Track (Continued) NOTE: Pressure - treated lumber purchP , d after January 2004 Horizontal Angle is treated with chemicals that have high., corrosive effects on N ......• 411 I,� metal fasteners. The fasteners provided with your door are i _,� ►� —_ intended for use with standard lumber (not pressure- treated) — only. If you are installing your door into an opening framed with pressure- treated lumber, it is highly recommended that 5/16" x 1 -5/8" lag screws with a minimum galvanization equivalent of Horizontal Track G185 be purchased for this application. Step 11 -4: Fasten the horizontal angle to the horizontal (curved) track with two 1/4" x 5/8" track bolts and 1/4" flange FIG. 11 -E nuts so that the heads of the track bolts are on the inside of the track. On some doors this angle may be 82" long and will require three additional fasteners per side. If the angle has Rope been preassembled, skip Step 11 -4 and proceed with Flag Bracket Step 11 -5. (FIG. 11 -E) Horizontal Angle Bracket A Step 11 -5: Temporarily support the rear end of the track with i1ii - -_ - a rope from the trusses overhead in the garage or on a tall :; : - ladder. (FIG. 11-F) 0.1 Horizontal iitil Step 11 -6: Place the track over the roller in the top bracket. Track I f,�� Attach the curved end of the horizontal track to the flag _ bracket with two 1/4" x 5/8" track bolts and 1/4" flange nuts Vertical I'. so that the heads of the screws are on the inside of the track. Track The horizontal and vertical track must join together to form a continuous channel for the rollers. Attach the end of the horizontal angle to the top of the flag bracket with a 3/8" x 3/4" carriage bolt and 3/8" hex nut. Use the top set of slots for 15" FIG. 11 -F radius track, the middle set of slots for 12" radius track, and the bottom set of slots for Low Headroom track. (FIG. 11 -G) u Step 11 -7: Rear track hangers need to be made at this time. 3 /8" x 3/4" 1� Use 1-1/4" x 1-1/4" punched angle, 13 gauge or 3/32" steel. Carriage • 0,,,---, Horizontal These are not provided with the standard hardware. They Bolt �0 m m Angle are used to attach the rear of the horizontal track to the m ceiling joist. Enough angle iron or punched angle should be purchased to -- ,, \, make two rear track hangers. These hangers must be strong enough to hold the full weight of the door. Attach a bolt at least 1" long through the end of each t, 3k to stop the door at the k / ; end of its travel. (FIG. 11 -H) Horizontal Track A WARNING 1 I FIG. 11 -G vii, Sway braces must be used to prevent tracks from spreading and allowing door to fall, which could cause serious injury. Bolts placed in the end of each track (FIG. 11 -H) must be at least 1" long to prevent the top ° section from exiting the track. ° ° o ° o NOTE: Rear track hangers should not be mounted any farther ° o ° than 6" from the end of horizontal track. ° ° ° ° o • Step 11 -8: Placement of rear track hangers is critical for the Bolts ° ' " o door to operate properly. The rear track hangers should hold of /8 s & & Nuts Bp �� 0 the horizontal track level and square to the door. Squareness '�. Sway Brace should be measured by comparing two diagonal distances: 1) the distance from the top left-hand corner of the door to the D� Bolt Blocks rear of the right -hand horizontal track and 2) the distance from ` Door Travel the top right -hand corner of the door to the rear of the left-hand horizontal track. (FIG. 11-1, opposite page) FIG. 11 -H 0 Step 11 -8, Continued: Adjust the position of the tracks if the squareness distances are not within 1/2" of each other. Horizontal track can be out of level up to 1" from front jamb to IL- rear track hanger. (FIG. 11 -1) When the track is square and level with the opening, the track ` '`�•. _ ` — _ — _ .. hangers can be fastened permanently to the ceiling trusse ~ Thr _ Three 5/16" x 1 -1/2" lag screws are recommended. Be sur 3/16" pilot holes are drilled before installing 5/16" lag screws. rl The attachment must be strong enough to hold the weight of Clii the door. A WARNING L- -__ J Use adequate length g t h screws to fasten rear track hangers 1:::2- into trusses. Door may fall and cause serious injury if not FIG. 11 -1 I. properly secured. Step 11 -9: With the track installed, the top door section can now be properly adjusted. With the slide on the top bracket 400se, force the top of the door against the stop molding or doorjamb. Pull the roller towards you so it is tight against the groove in the track and tighten the slide bolts. (FIG. 11 -J) Slide At this time, remove the 3" nails that were used to hold Ai ��'1 , • Bolts sections in place prior to installation of the track assembly. � 4��� ►���' (Refer back to FIG. 9 -B.) STEP 12 — Lock Installation Top Roller �N (If Included) Bracket W,z Slide If Includ Keyed Lock: If your door has an exterior keyed lock, please complete the installation of the lock at this time following the instructions FIG. 11-J , � provided with your lock hardware. If your door has a slide bolt lock, install according to the instructions below. Slide Bolt: #14 x 5/8" Sheet Metal Screw or 1/4" x 1" Lag Screw The inside slide bolt is installed on the end stile of the second section using (4) #14 x 5/8" hex head sheet metal screws (steel �� doors) or (4) 1/4" x 1" lag screws (wood doors). (FIG. 12 -A) --'"" NOTE: 3/16" holes may have to be predrilled before installing screws. The slide bolt rests against the top of one of the rectangular engaging slots in the vertical track. Proper alignment is easier to achieve by using track as a guide. NOTE: It may be necessary to knock out the slug in the vertical ow-- track to open the slot for lock engagement. Remove slug by FIG. 12 -A striking with a hammer from the outside of the track. IMPORTANT: If your door is going to be equipped with an automatic garage door opener, make sure that the door is 0 always unlocked when the opener is being used. This will / avoid damage to the door. , STEP 13 —Pull Rope (Manually Operated Doors Only) To complete the door section installation, tie the pull rope provided to the bottom roller shaft. (FIG. 13 -A) . , 0 0 STEP 14 — Spring Installation Pull Rope It is now time to install the spring. Proceed to springing 4 instructions that came with your spring hardware. FIG. 13 - �\� ____. is , , STEP 15 - Attaching an Automatic Opener O Rail Mounting Distance IMPORTANT: To avoid damage to your door, you must Ceiling reinforce the top section of the door in order to provide a / mounting point for the opener to be attached. Refer to the Opener Rail section of this manual titled Reinforcing the Top Section on page 14 for specific instructions. Failure to reinforce the door / . _ as illustrated will void the warranty on your door. // Horizontal Track A WA RNING AA [ ' To avoid risk of strangulation or personal injury to u 4 • children, if your door has a pull rope, you must remove the pull down rope when you install an automatic garage Keep Clearance at 2 " -5" door opener. FIG. 15 -A IMPORTANT: When installing an automatic garage door operator, make sure to follow manufacturer's installation and safety instructions carefully. Remove the pull down rope and ;e Clevis ►�`� unlock or remove the lock. If attaching an operator bracket Pin �� m to the wooden anchor pad, make sure the wood anchor pad / ) is free of cracks and splits and is firmly attached to the wall. Always drill pilot holes before attaching lag screws. The operator arm will usually be attached to the height as the top / m reinforcement member at roughly the same h g � �l� 60° roller of the door. Attach the opener arm to the reinforcement as shown in Figures 15 -B to 15 -D. To prevent the top of the door from bending, the opener rail should be mounted no less than 2" and no greater than 5" from the face of the door with the door in the open position (FIG. 15 -A). Additionally, when FIG. 15 -B (Doors with supplied Reinforcement Bracket the door sis hould ould closed, the portion of the o approximately 60 deg degrees from and Stile in Center of Door) the door should be at angle of app Y the vertical (FIG. 15 -B). Opener Arm Attachment To Horizontal Angle Or Strut Opener Arm Attachment To Vertical Angle �J� Horizontal .if 4 - O pener Arm ��� � ����� Punched ,G\ o \ Angle Supplemental OF Bracket (Not Available �� / %iii 3/8" x I � J �ii � On All D oors) 1 -1/2" , �� Hex Bolt A i 1 �I ® 3/8 4� Hex Nut Punched \ Opener Arm Vertical Angle Horizontal Angle 0 Punched Or Strut Angle Front View (Assembled) Top View Opener Arm (asembled) / Surface Of Mounting Punched Door Angle Lock These Nuts Together Securely Ni MO= Vertical Punched Horizontal it i ■� L !IOW Angle Angle .�, ,., Or Strut —70-170---- Clearance Lock These Opener Nuts Together Arm Securely FIG. 15 -D (Doors with Angle Iron Reinforcement FIG. 15 -C (Doors with odd number of Panels) Bracket and Stile in Center of Door) 0 Painting your Door Painting: Your steel garage door can be painted with a Snap -In Decorative Insert Removal And high quality 100% acrylic latex (flat, satin, or semigloss) Replacement: of exterior dirt, oil, r caulk, a wax Before s and painting ildew. the door it must be free NOTE: r ti D ve NOT REMOVE VE CREWS from the window frame. designed to snap -in and out of the window frame. Do not use any type of oil based paint or Alkyd modified acrylic latex paint. These paints will void the warranty of Some doors with windows have a decorative insert attached your door. behind the window. They may be moved to the outside of the Painting preparation: Clean surface first with a diluted glass, or can be removed for cleaning or painting purposes. 1) Remove the four tabs of the insert from under the edge of solution of Trisodium Phosphate. The recommended concentration is 1/3 cup of powder to 1 -1/2 to 2 gallons of water. concentration cleaning the inside window frame. There is one tab on each side g pad (3M Synthetic steel wool GRAY not and one on the top and bottom of the insert. green) should be used saturated with this cleaning solution. 2) The insert can be firmly pulled out of the window. Rub with even pressure to lightly scuff the surface while ap- 3) Replacing the insert is the reversal of the process plying the cleaning solution over all surfaces to be painted. described for removal. The four tabs must be pressed A final wipe and rinse with clean water and sponge should under the lip in the window frame. be done to remove any loose material. Change water often 4) If preferred, the insert can be snapped ensure clean rinse and allow to dry. Pre test your paint the outside of the glass. on a small area (see paragraph Paint below). If the paint Aped into the frame on shows signs of poor adherence, (tape test below) there may be a problem with the paint or the surface preparation. DO NOT PROCEED! A new paint or further preparation of the Glass Replacement surface is called for. Alternate cleaning compounds: Areas of the country that WARNING do not carry Trisodium Phosphate can use a biodegradable cleaner with the cleaning pad above. Follow above To avoid Injury, use extreme caution In handling glass directions to rinse completely and pre test paint. window edge of pane. When the frame Is removed, the exposed NOTE: Sanding could remove rust - inhibiting compounds, the s el edges.e door may be sharp. Avoid contact with therefore, sanding should be done only to damaged areas where bare metal has been exposed. Refer to the "Paint Repair" section of these instructions. Paint Repair: Should your door's paint finish become below: Glass Replacement: If your door is equipped with windows damaged, exposing the bare metal, it will become necessary and the glass should need replacement, follow the steps to repair this area to prevent rust from forming. The damaged area should be lightly sanded with a medium to fine sandpaper making sure to remove all visible red and white rust. Wipe 1) With someone holding the outside frame, remove the this area with a dry, clean rag. Coat the sanded area with a screws from the inside window frame. high quality, rust inhibiting, zinc enriched primer. This type of 2) Pull the inside frame out of the door. 3) Carefully remove the broken or old glass. primer can be found at most paint or hardware stores, and 4 ) Insert the new glass. The glass should be 11" by should be labeled for covering bare and galvanized steel. Once 18-1/2" (standard panel windows) or 10 -7/8" x 39-3/8" the primer is applied, wait the time specified on the primer's instructions before you finish aintin (long panel windows). P g your door. 5) With someone holding the outside frame, reinsert the Paint: Your steel garage door can be painted with a high screws into the inside frame, trapping the glass. quality, 100% acrylic latex (flat, satin, or semigloss) exterior grade paint. Since all paints are not created equal, the following test needs to be performed: paint should be applied on a small area of the door (following the instructions on the paint container), allowed to dry, and evaluated prior to painting the entire door. Paint defects to look for are blistering and peeling. An additional test is to apply a strip of masking tape over the painted area and peel back, checking to see that the paint adheres to the door and not to the tape. After satisfactorily testing a paint, follow the directions on the container and apply to the door. Be sure to allow adequate drying time should you wish to apply a second coat. Window frames & inserts can be painted with a high quality, 100% acrylic latex. The plastic should first be lightly sanded to remove any surface gloss. NOTE: Do not apply paint when door surface temperature is different from manufacturer's suggested temperature range for application. 0 1) Lubricate all moving parts of the door with light household In order to prevent Annual Maintenance Cleaning the Door da l caused by foreign matter adhering to the door, the door should be cleaned at least a ), including: a) B ft cables t s bottom bracket button twice a year (normal environments) ) or 4 times a year (coastal environments). The door may need to be cleaned more c) F b) L c k h hard d tae sheav ware where es surfaces equently if road salt accumulates in a winter climate. The door d) Full length of torsion spring to o reduce slide friction between rinsed with c eaa water. with aterwith a mild household detergent and coils e) Lubricate steel rollers. DO NOT lubricate nylon rollers. NOTE: Be sure to clean behind stop molding on the sides and top of door. 2) Check for loose or bent hinges. Waxing the Door a) Tighten loose hinges. b) Straighten or replace bent hinges. (Coastal and Harsh Environments) For coastal and harsh environments, it will be necessary Caution: To replace bent hinge(s) or broken roller(s): to wax the front side of the door following installation. I Select a good quality car wax and apply according to wax manufacturer's instructions. Wax should be applied at Door must be locked and in the down position. No more than 1 hinge is to be removed from the door at any least twice ines a eoareimmediately after cleaning (see cleaning given time. Glass, Stained Look, Leade d Under no circumstances should you loosen or remove the Look, Brilliance, i and Studio Series Windows bottom bracket without disengaging the spring tension. (Follow Cleaning and Care Instructions instructions for removing extension springs.) 3) Check roller for broken wheels, bent shafts, or worn out Clean with a mild solution of a dishwashing detergent and a soft cloth. After cleaning, rinse thoroughly. DO bearings NOT use any ammoniated, abrasive, or solvent -base 4) Check the door and track supports for loose or missing cleaners of any kind. bolts, screws, etc. Be careful not to over tighten. Studio Series Windows Only: th a ve paste wax and buff w mot u of o auto i i grade goo Use a d e 5) Check the extension cables. Are they running properly in Us Us cloth. d gr ad e o s to be cleaned and waxed at hs the sheaves? Check for wear of the cable at the bottom once annually or more often based on the atmospheric bracket button. conditions where installed. 6) Check for bent track. If bent, call an authorized Caution: Use care when handling decorative windows to professional dealer. avoid scraping or scratching the surface. NOTE: Minor sscratches or scuffs are not considered 7) Extension spring hardware, including springs, cables, NOTE Min wl not he covered under the window warranty. sheaves, sheave forks, bottom brackets, and containment Replacement Parts cables, should be adjusted or repaired only when the repairs r should released (the door must open). These retailer. When ordering repairs shoould d be made by a qualified door r technician or Replacement rofessional dealer or a building supply n authorized a mechaically experienced person with proper tools and repair parts, always provide the following: part name, model instructions. number, and door width and door height (W x H). For the 8) If our door has torsion springs, the spring assembly and location of the authorized professional dealer or a building b your supply retailer nearest you, please write or call: wood anchor pad should only be adjusted or repaired y a professional door technician. Clopay Building Products Consumer Services Dept. 1400 West Market Street Troy, OH 45375 USA Call Toll Free: 1- 800 - 225 -6729 Hours of Operation (ET): Monday — Friday, 8:30 AM - 7 PM Saturday 8:30 AM - 5 PM. P/N 0137000 © 2007 Clopay Building Products Company 0 STEP 9 - Installing Door Sections Step 9 -1: Place the section in the opening so that it is against the stop molding and centered from side to side. Place a level on the section and use a piece of wood under one end or the other (if necessary) to make the section level. (FIG. 9 -A) kW Step 9 -2: Remove the level and drive a 3" nail in the jambs at each end and bend it over the edge of the section to hold the ��1 Stop Molding — section in place. (FIG. 9 -B) NOTE: These nails are all that will hold the stacked door section in place until the tracks are secured to the back jambs. '- _..-- fri• M Be sure the nails hold the sections firmly in position. W R Step 9 -3: With the Table 9 -A below, determine the order in which you will attach the remaining sections. NOTE: If a lock assembly was ordered with the door, the holes for the lock may be predrilled. (Lock templates are included in the lock instructions for doors without predrilled holes.) FIG. 9 -A Table 9 -A - Section Order for Various Door Heights 1st 2nd Door (Bottom) (Lock) 3rd 4th 5th Height Section Section Section* Section Section ll 1 6'0" 18" 18" 18" 18" - 6'3" 18" 18" 18" 21" - 6'6" 21" 18" 18" 21 ", 6'9" 21" 21" 18" 21" - 70" 21" 21" 21" 21" �(V - 7'6" 18" 18" 18" 18" 18" - i• i 7'9" 18" 18" 18" 18" 21" i 8'0" 21" 18" 18" 18" 21" WA * Section with general safety label. I Step 9-4: Place the next section face down on the saw horses. - 1 If your door is predrilled for a lock, this section will be the one with holes in the center of the panel face. Identify the bottom edge as shown in the illustration. (FIG. 9 -C) , Attach a number 2 hinge to each end at the top edge using FIG. 9 -B #14 x 5/8" sheet metal screws. Remember that the number is stamped on the side of the hinge that is to be attached to the section. Attach a number 1 hinge to all other pre - punched holes along the top edge of the section. Step 9 -5: Keyed Lock Installation. If you wish to install a ; #14 x 5/8" Sheet keyed lock, begin the lock installation now according to the 1 Metal Screws supplemental instructions included with the lock hardware. If 1, "VIIV ----\ your door did not come with a keyed lock, install lift handle as shown on previous page. #1 Hinge 1 p Bottom Edge #2 Hinge FIG. 9 C End Stile 0 STEP 8 - Lift Handle Attachment CUT HERE FOR 2ND SECTION Lift Handle Preparation 1 -3/8" DOORS If you have a 2" thick door, no modifications to the lift handle are necessary. If you have a 1 -3/8" thick door, cut hil ' the stems on the lift handle along the ridge line using a LIFT hacksaw (Fig. 8-A). HANDLE . irii Bottom Section STEMS i lli i II # From the front side of the section, drill (2) 1/2" holes through FIG 8 -A 1 4 . the section according to the Bottom Section Hole Pattern (FIG. 8 -C). A T- Square should be used to ensure that they are (BOTTOM OF LIFT HANDLE) vertically in line. If your door has an outside keyed lock, the hole pattern should be drilled on the bottom section directly 10- LIFT below the lock. If your door does not have an outside keyed ` I HANDLE lock, the hole pattern should be drilled directly below the hinge 8r closest to the horizontal center of the door. Install the lift handle & inside step plate assembly using (2) #14 x 5/8" sheet metal INSIDE screws (Fig. 8 -B). STEP LIFT PLATE HANDLE IMPORTANT: Use a wrench or a socket to drive screws. Do not over tighten. Do not use an electric drill or driver. 2nd Section (to be installed at the completion of Step 9 -4. BOTTOM SECTION Not Required on Doors with Outside Keyed Lock) From the front side of the section, drill (2) 1/2" holes through the section according to the 2nd Section Hole Pattern (FIG. INSIDE STEP .4 /) 8 -C). A T- Square should be used to ensure that they are PLATE � vertically in line. The hole pattern should be drilled directly above the hinge closest to the horizontal center of the door. #14 X 5/8" Painting Lift Handles SHEET METAL SCREW Plastic Lift Handles can be painted using a quality spray on or lei brushed on enamel paint. FIG. 8 -B 2" DOOR SHOWN Lift Handle Hole Drilling Pattern b Measure to Hinge Holes Outside View On Opposite Side 2nd Section 1/2" Dia. . / . / ____: i 4 ki .. . . 3/4" Center Line Of 2nd Section 1 ,. /. / ' OR 2 -3/4" Offset Of ■ 3/4" Bottom Edge Of Door H _ Measure to Hinge Holes Bottom Section f On Opposite Side 0 FIG. 8 -C 0 Hardware Components NOTE: All doors will receive (1) spring kit and (1) or more springs. Separate spring installation supplemental instructions should be included with door hardware. This supplement contains a list of all spring related hardware along with instructions on proper spring installation. All Doors Will Receive (2) Of These Items: Track Bracket 3/8 " -18 x 3/4" 3/8" Washer l® (Longer) OW Lg, Carriage Bolt Track Bracket ` Curved ) J T op Bracket (Shorter) Horizontal Track 0. g cy Bot tom Bracket � p Vertical �� �� #2 Hinge �< <<<,4* (1) LH + (1) RH a Track 47 (40 ® es~: o ® ®o ®00 ® ®® (- _ ) Cable Assembly #3 Hinge =D W ` Horizontal Angle_ a 0 o Flag 0 #4 Hinge a a Bracket 3/8" Hex Nut C (5 Section _ 00 (1) LH + 6 - , - ,, _4, , air , --- Doors Only) ‘.•-• (1) RH (While not representative of any one model, the quantities below can be used as a guide. In some instances, extra screws /bolts are provided in the event of strip out or loss of parts.) Description Door Size: Qty. Description: Door Size: Qty. Single Car Doors 16 4 Section Doors 10 8' - 9'W x 6'6" 7'0 "H Rollers S 1/4" Flange Nut Double Car Doors 22 5 Section Doors 12 16'W x 6'6" - 7'0 "H Single Car Doors 0 Single Car Doors 5 h 1/4" x 3/4" 8' - 9'W x 6'6" - 7'0 "H 8' - 9'W x 6'6" - 7'0 "H 1 i 111i�1��1��1\\i Hex Head �=,� ?�. #1 Hinge l Self- Tapping Double Car Doors 10 �� .37 Double Car Doors - 11 • Screw 16'W x 6'6" - 7'0"'W H 16 x 6'6" 7 0 "H #14 x 5/8" Single Car Doors 56 8' - 9'W x 6'6" - 7'0 "H 1 or 2 iI1M��N\\w Hex Head ' Inside Step Plate All Doors a Sheet Metal Double Car Doors 90 Screw 16'W x 6'6" - 7'0 "H Single Car Doors 0 Single Car Doors 16 Struts* 8 - 9 W x 6'6" - 7'0 "H -IIIIIIIIIIIIIIIIIIIIII 1/4" x 5/8" 8' 9'W x 6'6" - 7'O "H `� Double Car Doors 1 or 3 II Double Bolt Double Car Doors 16'Wx6'6 " -7'0 "H 16'W x 6'6" - 7'0 "H 22 IN 5/16" x 1 -5/8" 4 Section Doors 10 Pull Rope All Doors 1 , auM'1'ayoutvo. Lag Bolt IN 5 Section Doors 12 Keyed Lock Kit (If included, lo yI� Lift Handle All Doors 1 or 2 parts are detailed in Lock All Doors 0 or 1 instructions) *More struts may be required in high windload areas. P01 0 STEP 7 - Preparing Bottom Door Section -vim/ Step 7 -1: Spread the hardware on the garage floor in groups so that you can easily find the parts. II- Step 7 -2: Find the section with the aluminum weatherstrip t retainer fastened to one edge. The aluminum weatherstrip ��, c .Q retainer is on the bottom edge of the bottom section. Place the section on saw horses face down. (FIG. 7 -A) Be sure to cover FIG. 7 -A Aluminum Weatherstrip Retainer saw horses with carpet or cloth so as not to scratch section. Step 7 -3: Bend and break apart bottom brackets by hand along end tabs as shown. (FIG. 7 -B) Be sure to remove - .. . : connecting tab. Step 7-4: Insert safety tabs on bottom bracket into slots on end C. i • b t. ` stile of door. Slide bottom bracket up to fully engage tabs. (FIG. `° 7 -C) Attach all hardware with #14 x 5/8" sheet metal screws. FIG. 7 -B A i1' Attach the bottom brackets with two screws to the bottom corners of the section. Screws go into the end stiles. Hook the looped ends of the steel lift cable over the buttons on the Bottom Section #14 x 5/8" Sheet Metal Screws bottom brackets. (if your door came with standard extension Slots springs, the lift cables are the longer and smaller diameter °4O oi of the two sets of cable. If your door came with EZ -SetTM .. Extension Springs, do NOT attach lift cables at this time! Do ft le � �� l ' NOT use the shorter safety containment cables as lift cables, Bottom as this can cause improper door function). (FIG. 7-D) �1 ''' Bracket Weatherstrip FIG. 7 -C Safety Tabs A I WARNING I Failure to properly engage safety tabs on bottom bracket \ into slots on edge of door can result in severe injury when spring tension is applied. Step 7 -5: Hinges are identified by number 1, 2, 3 (and \ '� +�? ffy sometimes 4, on 5 section doors only). This number is \, . ' 0 stamped on the hinge. Attach a number 1 hinge to each pair of pre - punched holes along the top edge of the section using #14 FIG. 7 -D �\�' �• x 5/8" sheet metal screws. The number is stamped on the side — of the hinge that is to be attached to the section. (FIG. 7 -E) NOTE: Determine if your door thickness is 1 -3/8" or 2" and t #1 Hinge determine the width of the endstile (FIG. 7 -E). If Table 7- ; �r A below shows a need for a reinforcing strut on the bottom section, it should be attached overlapping the hinges. Use / 1/4" x 3/4" self tapping screws to attach strut as shown in #14 x 5/8" 1 I the illustration. When pre - drilled holes in strut do not line up Sheet Metal Screws i rr� vertically with hinge locations, you will be required to drill (2) �t 3/16" pilot holes through the strut, hinge, and door at each End Stile hinge location, or use a drill or impact wrench with a 7/16" Width socket to drive self- tapping screws through strut, hinge, and Bottom Door door. (FIG. 7-F) Astragal `rte Thickness Table 7 -A - Sections Requiring Struts FIG. 7 -E ' Door Door End Stile Section Thickness Width Width Bttm 3rd* Top All Up to 15' All - - - 1/4" x 3/4" Self 1 -3/8" 15'2 " -16' 2 -1/2" - ✓ Tapping 1 -3/8" 16'2 " -18' 2 -1/2" V ✓ V Screw 4.,. Ojk 2" 15'2 " -18' 2 -1/2" - - ✓ ,, �- 2„ 15'2 " -16' 3" I =' a. 2" 18'2 " -20' 3" - - V "Section with general safety label. L Strut Lt NOTE: Doors installed in high windload regions (Florida // �` /> and other high wind prone areas) may require additional reinforcement beyond what is detailed in these instructions. - .0" End Hinge Please refer to supplemental windload instructions for these FIG. 7 -F o End Stile areas. 0 P01