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Agenda Item 8BAGENDA ITEM # 8B FEBRURAY 28, 2011 CITY OF ATLANTIC BEACH CITY COMMISSION MEETING AGENDA ITEM: Award of Additive Alternate No. 1 and Change Order No. 1 for Bid 10 11 -0 1 — Blower and Electrical Motor Control Center SUBMITTED BY: Donna Kaluzniak, CEP, Utility Directo DATE: February 18, 2011 BACKGROUND: On December 13, 2010, the City Commission awarded the contract for Bid No. 10 11 -0 1 Wastewater Treatment Plant #1 Improvements to WPC Industrial Contractors, LLC. At that time, staff recommended deferring Additive Alternate No. 1— Blower to allow for further review and possible implementation of sludge /odor control improvements. As part of the TMDL WWTP #1 improvements, the nine existing large blowers will be replaced with 3 new blowers (under the previously approved Base Bid) that are much more energy efficient. Additive Alternate No. 1 - Blower will allow for redundancy during maintenance or repairs, while providing the more energy efficient blower for existing sludge treatment as well as sludge improvements currently under design. The contractor needs to proceed with ordering the blowers in order to stay on schedule, and to maintain the vendor pricing reflected in the bid. Staff is also requesting Change Order No. 1 to allow for purchase and installation of the electrical Motor Control Center (MCC) for the additional blower at this time. Originally, staff planned to include the electrical MCC panel installation at the time of the sludge and odor control improvements. However, since the contractor will be installing 3 other similar identical MCC panels as part of the current project, the City would save a considerable amount of money by doing the work now. The base price for the MCC under current contract (no installation) is approximately $17,500 and to purchase on a separate stand alone construction project would be $55,900 (equipment only - no installation. The savings is over $38,000 - see Attached quote). In addition, the City can begin to use the high efficiency blowers (instead of the older blowers) much sooner since the sludge facilities are scheduled for bidding separately. BUDGET: The bid price for Additive Alternate #1— Additional blower was $129,000. The cost for Change Order No. 1 for the purchase and installation of the new blower MCC is $29,440. Funds for Additive Alternate #1 are available in the Sewer Fund under account number 410- 5508 -535 -6300, as Bid No. 1011 -01 came in well under budget. Funds for the Change Order No. 1 are included in the contingency that was already awarded as part of the original contract. RECOMMENDATION: Award Additive Alternate No. 1— Blower to WPC Industrial Contractors, LLC in the amount of $129,000 per Bid No. 1011 -01. Approve Change Order No. 1 for Electrical Control Panel Installation for the blower in the amount of $29,440 for Bid No. 1011 -01. Authorize the City Manager to sign Additive Alternate No. 1 and Change Order No. 1. AGENDA ITEM # 813 FEBRURAY 28, 2011 ATTACHMENTS: 1. Change Order No. 1 2. Engineer's recommendation REVIEWED BY CI'TY MANAGE AGENDA ITEM # 8B FEBRURAY 28, 2011 WWTP# Improvements for TMDL Compliance City of Atlantic Beach, FL Bid No. 1011 -01 CHANGE ORDER NUMBER 1 Contractor: WPC Industrial Contractors, LLC 11651 Philips HW Jacksonville, FL 32256 (904) 268 -0099 Fax (904) 268 -2922 Engineer: J. Collins Engineering Associates, LLC 11516 -3 San Jose Blvd. Jacksonville, Florida 32223 (904) 262 -4121 (904) 262 -4122 FAX Date: February 18, 2011 Owner: City of Atlantic Beach 800 Seminole Road Atlantic Beach, FL (904) 247 -5800 rev 2 21 11 ITEM DESCRIPTION OF CHANGE(S) Complete Scope of Work is attached as Exhibit Total Cost/Price INCREASE OR DECREASE IN CONTRACT PRICE 1 Cost to provide Motor Control Center installation & wiring $29,440.00 $29,440.00 For New 4th Blower for Sludge Improvements CONTINGENCY AMOUNT $238,140.00 CONTINGENCY AMOUNT REMAINING $208,700.00 BASE BID PRICE $4,762,800.00 CONTINGENCY AMOUNT $238,140.00 TOTAL ORIGINAL BID PRICE $5,000,940.00 A DDITIVE ALTERNATE #1 $129,000.00 ADDITIVE ALTERNATE #2 $245,000.00 TOTAL CONTRACT AMOUNT $5,374,940.00 NET INCREASE RESULTING FROM THIS CHANGE ORDER $0.00 CURRENT CONTRACT PRICE INCLUDING THIS CHANGE ORDER $5,374,940.00 This document shall become an amendment to the contract and all provisions of the contract will apply hereto. Accepted by: Date: Contractor Accepted by: Date: Engineer Accepted by: Date: Owner February 14, 2011 Mr. John E. Collins. Jr.. P.E. J. Collins Engineering Associates, LLC 11516-' San Jose Blvd. Jacksonville, FL 32223 Reference: WWTP n 1 Improvements for TINIDL Compliance Cost to Provide, Wire, and Install Electrical support for the 4"' Blower Dear Mr. Collins, The following are the costs associated with the request to provide and install an additional Cutler Haminer starter section for existing MCC -3: Gear, conduit, conductors. breaker, grounding. and terminations: S29.440 Proposal does not include any additional cost for instrumentation if required. Should you require additional information, please do not hesitate to contact our office. Sincerely, Phillip Starr WPC NDUSTRIAL CONTRACTORS, LLC AGENDA ITEM # 813 FEBRURAY 28, 2011 CITY OF ATLANTIC BEACH NEW SLUDGE BLOWER - ADDITIVE ALTERNATE & CHANGE ORDER #1 - PURCHASE & INSTALL NEW MCC FOR SLUDGE BLOWER ITEM: Award of Additive Alternate No. 1 and Change Order No. 1 for Bid 10 11 -0 1 — Blower and Electrical Motor Control Center RECOMMENDED BY: John Collins., PE - J. Collins Engineering Associates, LLC (JCEA) DATE: February 21, 2011 CHANGES RECOMMENDED: Additive Alternative #1 (4th high efficiency blower) was a bid item on the project - WWTP #1 improvements for TMDL Compliance. The project was awarded to the lowest bidder (WPC Industrial Contractors, LLC) on December 13, 2010 and the Additive Alternate (blower) was deferred until the Sludge Design was implemented. The sludge improvements design started in January 2011 and the new high efficiency blower is a key component of this system. JCEA is recommending that Additive Alternate #1 (the new high efficiency blower) be added to the immediate work of WPC while the pricing is favorable. The City received very favorable vendor pricing through a Equipment Procurement Program in 2010 to acquire three identical blowers which are currently in the ongoing work being performed by WPC. The vendor also has provided the same pricing on the fourth blower (additive alternate). The total bid includes the new blower and mechanical installation of the new blower on a concrete pad with new air piping installed. The installed price of the Additive Alternate #1 is $129,000. The budget price of the equipment only in early 2010 was over $150,000 (no installation). New Electrical Motor Control Center for 4th High Efficiency Blower (Change Order #1) - The fourth blower proposed in Additive Alternate #1 is an installed mechanical price. JCEA is recommending that the new fourth blower be brought into service in the ongoing WWTP#1 Improvements phase by including the electrical service to the new blower. This would include purchasing, installing and energizing a new Motor Control Center (MCC). JCEA's recommendation to include the electrical equipment for the new blower is based on the following: • City capital savings are considerable. The MCC manufacturer has stated that a price increase will go into effect by March 2011. Based on the vendors' quote, the equipment - only price for the MCC under the current contract is approximately $17,500 (same price as new three MCCs for blowers in current project). To wait and purchase the equipment later in the year under a separate bid sludge project - the quote is $55,900 (equipment only - no installation). The potential savings is over $38,000 - see attached quote). • The City can utilize the high efficiency blowers sooner for the current aeration of the existing sludge facilities (instead of the older inefficient blowers) since the sludge facilities are scheduled for bidding separately at a later date. • Single source responsibility of new equipment - One contractor is responsible to ensure that all equipment is installed and functioning properly since all four blowers and the associated electrical, instrumentation and start-up services will be by implemented by the same Contractor. • The current WWTP#1 Improvements project has been awarded to WPC with a Contingency Amount of $238,140. The $29,440 for the electrical work for the fourth blower would come out of this contingency (no contract increase due to Change Order#1). AGENDA ITEM # 813 FEBRURAY 28, 2011 City Electric XXXXXX, Florida Branch Neg# JV610112H101 Alt# 0000 Job Name: Atlantic Beach Customer Bill of Material 02/17/11 MCC Aftermarket MCC plug -in unit base price includes operating handle, bus stabs, door and all mounting hardware Catalog: FZ306PEASC18C16R14P20P31Z1 #,125 HP F2100 Vintage, 480V, Size 192. 1 - Extra 100 VA for CPT 3 - Ice Cube Relay 300 Volts 3 -Pole Blade Type (Specify Connection) 3 - Special Function Light 1 - 'STOP' Pushbutton 1 - Stop button to be marked "RESET" and wired to reset on SSRV Name Plate Data: TRUBO BLOWER 1 -3 Designations: SSRV MCC 2 F Total Quote Price if purchased now= $ 17,522.63 each Total Quote Price if purchased in the future = $ 55,926.00 each 11:29:46 All orders must be released for manufacture within 90 days of date of order entry. If approval drawings are required, drawings must be returned approved for release within 60 days of mailing. If drawings are not returned accordingly, and /or if shipment is delayed for any reason, the price of the order will increase by 1.0% per month or fraction there of for the time the shipment is delayed. 02/17/11 1 of 1