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Agenda Item 8CAGENDA ITEM # 8C JANUARY 23, 2012 CITY OF ATLANTIC BEACH CITY COMMISSION MEETING STAFF REPORT AGENDA ITEM: Change Order #5 for WWTP #1 Improvements for Clarifier Repairs at Wastewater Treatment Plant #1 SUBMITTED BY: Donna Kaluzniak, CEP, Utility Directolj DATE: January 13, 2012 BACKGROUND: The City's Wastewater Treatment Plant #1 has two existing clarifiers. Clarifiers are large tanks that allow the microorganisms used for wastewater treatment to separate from the clean effluent. The clarifiers contain equipment (rake -arms, stilling well, draft tubes, etc.) to transport the microorganisms to other tanks. Recently a skimmer arm broke off one of the clarifiers. Problems with deteriorated, leaking slide gates prevented staff from being able to isolate and drain the clarifiers until those gates were replaced as part of the TMDL project. After the gates were replaced, staff was able to isolate one of the clarifiers and have our annual contractor repair the skimmer arm. With the clarifier drained, staff asked our engineer to perform a field evaluation of the tank and equipment. The tank is in overall good condition, but the interior metal equipment is in need of sandblasting and coating. The underside of the walkway structure also appears to have moderate to severe corrosion and may need additional repairs. Staff requested quotes for sandblasting and coating of the clarifier equipment and walkway from Gruhn May, the City's annual utility contractor as well as from WPC Industrial Contractors, the contractor currently working on the TMDL improvements. The low quote is from WPC Industrial Contractors, LLC in the amount of $29,428. Should the walkway require additional repairs, additional quotes will be requested. Repairs need to be expedited to avoid delaying construction, as the second clarifier will need to be drained to allow for pipe installation for the TMDL Project. When the second clarifier is drained, an inspection will be performed and similar repairs to that clarifier will likely be needed. BUDGET: Funds for the repairs are available in the contingency for the TMDL Project, which has $157,152 remaining. RECOMME NDATION: Authorize WPC Industrial Contractors, LLC to complete the clarifier repairs in the amount of $29,428 as Change Order No. 5. AGENDA ITEM # 8C JANUARY 23, 2012 ATTACHMENTS: 1. Engineer's Field Evaluation Report on Existing Clarifiers 2. Quote from WPC Industrial Contractors, LLC 3. Quote from Gruhn May, Inc. REVIEWED BY CITY MANAGER: —® I IN ir r L A I tk I _A' J .11 0 - il•I i a�_�' ii:•..•rc •9 ''ti ri � '- -. fl' , I 1 }, Y•F �h - i 1 .'µ1r}r'y I � F 415 � v�Y�•'„ !. #. Y_rA[ .'1!' 4�S � +5 r1 ""; (1. , �I'� 1�S' [�j . • „r r, + ..I "i „e r. �• L.a 4. ''1sr•II �,5 I.I �{i 11:: —IJ � " J l':.. ,�;. i' -i.f. 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"il' R'( '.F. i5.. 4'f 4•'�l 1 5 k 5 a { -.s .�i: 1�. �.� '^j•y�, - N�.L.��S: y� v 'i3 r : 'Ai r Ali i ' i'. { AGENDA ITEM # 8C JANUARY 23, 2012 ulrr& 1 1651 Philip Highu to Jxkwmdle. Floiida 32'56 IeIeplhune: 901 lid n: OU99 • F 94-I ]6S 1 92 1 tt�cn:�cpcind.:ont Geneljl Contrtetor, hcen'e CGCL461 _'U January 13, 2012 Mrs. Donna Kaluzniak Utility Director 902 Assisi Lane Atlantic Beach, FL, 32233 Reference: City of Atlantic Beach, WWTP # 1 Coatings for (one) Existing Clarifier Dear Mrs. Kaluzniak, The following are the costs associated with the request to fiimish labor, materials, and equipment necessary to perform the following work at the referenced project: Scraper Arm and Internal Well • Painting as per section 09960 • Remove and Reinstall Sludge Collector Piping • Brush blasting and painting of the Scraper Arm and Internal Well • Not responsible for damage to deteriorated metal due to sandblasting • Does not include any steel repair or replacement $ 16,268 CahvalldBridge Structure ® Painting as per section 09960 ® Remove and Reinstall Handrail and Grating ® Brush blasting and painting of the Catwalk/Bridge ® Not responsible for damage to deteriorated metal due to sandblasting e Does not include any steel repair or replacement $ 13,160 Total $ 29,428 Should you require additional information, please do not hesitate to contact our office. • I•e �7-- hillip t rr �VPC Ili STRIAL CONTRACTORS, LLC