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SERVICE
ICC-ES Report
ESR 3375
ICC-ES I (800) 423-6587 I (562) 699-0543 I www.icc-es.org Reissued 08/2014
This report js subject to renewal 08/2016.
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DIVISION: 07 00 00—THERMAL AND MOISTURE PROTECTION
SECTION: 07 21 00—THERMAL INSULATION
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SUCRASEALTM 0.5 AND SES FOAM 0.5 LB SPRAY:
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SPRAY-APPLIED POLYURETHANE FOAM PLASTIC INSULATION
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"2014 Recipient of Prestigious Western States Seismic Policy Council � �
(WSSPC)Award in Excellence" A Subsidiary of CODE COI
ICC-ES Evaluation Reports are not to be construed as representing aesthetics or any other attributes not • 5C m
specifically addressed, nor are they to be construed as an endorsement of the subject of the report or a
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recommendation for its use. There is no warranty by ICC Evaluation Service, LLC, express or implied, as ”'
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to any finding or other matter in this report, or as to any product covered by the report. PRODUCT ' "T'O" , A« �C
• instructions and this report. A copy of the manufacturer's applied in one or more coats with brush, roller or airless
or published installation instructions must be available at all spray equipment.
times on the jobsite during installation. 4.4 Attics and Crawl Spaces:
4.2 Application: 4.4.1 Application with a Prescriptive Ignition Barrier:
The insulation is spray-applied at the jobsite using a When SucrasealTM 0.5 spray is installed within attics and
volumetric positive displacement pump as identified in the crawl spaces, where entry is made only for service of
SucrasealTM 0.5 spray application manual. The insulation utilities, an ignition barrier must be installed in accordance
components must be stored at temperatures between with IBC Section 2603.4.1.6 or IRC Section R316.5.3 or
70°F (21°C) and 90°F (32°C) for several days before R316.5.4, as applicable, except when the installation is in
application. The insulation must not be used in areas that accordance with Section 4.4.2 or Section 4.4.3. The
have maximum in-service temperatures greater than 180°F ignition barrier must be consistent with the requirements
(82°C). The insulation must not be used in electrical outlet for the type of construction required by the applicable
or junction boxes or in contact with water (e.g., rain, code, and must be installed in a manner so that the foam
condensation, ice, snow) or soil. The substrate must be plastic insulation is not exposed. SucrasealTM 0.5 spray
free of moisture, frost or ice, loose scales, rust, oil, grease insulation at a minimum thickness of 3 inches (76 mm)
or other surface contaminants. The insulation can be may be installed in unvented attics in accordance with
installed in one pass to the maximum thickness. The 2012 IRC Section R806.5 (2009 IRC Section R806.4), as
spray-applied foam insulation must be protected from applicable.
weather during and after installation.
4.4.2 Application without a Prescriptive Ignition
4.3 Thermal Barrier: Barrier: Where the spray-applied insulation is installed in
4.3.1 Application with a Prescriptive Thermal Barrier: accordance with this section or Section 4.4.3, the following
SucrasealTM 0.5 spray insulation must be separated from conditions apply:
the interior of the building by an approved thermal barrier a) Entry to the attic or crawl space is to service utilities,
of 1/2-inch-thick (12.7 mm) gypsum wallboard or an and no storage is permitted.
equivalent 15-minute thermal barrier complying with, and
installed in accordance with, IBC Section 2603.4 or IRC b) There are no interconnected attic or crawl space
Section R316.4, as applicable, except when the installation areas.
is in accordance with Section 4.3.2. Within an attic or crawl c) Air in the attic or crawl space is not circulated to other
space, installation must be in accordance with Section 4.4. parts of the building.
4.3.2 Application without a Prescriptive Thermal d) Attic ventilation is provided when required by IBC
Barrier: The prescriptive 15-minute thermal barrier may be Section 1203.2 or IRC Section R806, except when
omitted when installation is in accordance with this section. air-impermeable insulation is permitted in unvented
The insulation and coating may be spray-applied to the attics in accordance with 2012 IRC Section R806.5 or
interior facing of walls and the underside of roof sheathing 2009 IRC Section R806.4. Under-floor (crawl space)
or roof rafters, and in crawl spaces, and may be left ventilation is provided when required by IBC Section
exposed as an interior finish without a prescribed 1203.3 or IRC Section R408.1, as applicable.
15-minute thermal barrier or prescribed ignition barrier
when the installation is in accordance with either Sections e) Combustion air is provided in accordance with
4.3.2.1 or 4.3.2.2. International Mechanical Code®Section 701.
4.3.2.1 Application with DC 315 Fireproof Paint: The In attics, the insulation may be spray-applied to the
thickness of the foam plastic applied to the underside of underside of roof sheathing or roof rafters, and/or vertical
roof sheathing and to vertical wall surfaces must not surfaces, and in crawl spaces the insulation may be spray-
exceed 111/2 inches (292 mm). The foam plastic must be applied to the underside of floors and/or vertical surfaces
covered on all surfaces with DC 315 Fireproof Paint at a as described in this section. The thickness of the foam
minimum thickness of 18.0 mils (0.47 mm) wet film plastic applied to the underside of the top of the space
thickness [12 mils (0.30 mm) dry film thickness] with a must not exceed 12 inches (305 mm).The thickness of the
minimum application rate of 1.12 gal/100 ft2. The coating foam plastic applied to vertical surfaces must not exceed
must be applied over the SucrasealTM 0.5 insulation in 111/2 inches (292 mm). The foam plastic may be installed
accordance with the coating manufacturer's published without a covering or coating. The insulation may be
instructions and this report. Surfaces to be coated must be installed in unvented attics in accordance with 2012 IRC
dry, clean and free of dirt, loose debris and other Section R806.5 (2009 IRC Section R806.4). The ignition
substances that could interfere with adhesion of the barrier in accordance with IBC Section 2603.4.1.6 or IRC
coating. The coating is applied in one or more coats with Section R316.5.3 may be omitted.
brush, roller or airless spray equipment. 4.4.3 Use on Attic Floors: SucrasealTM 0.5 spray
4.3.2.2 Application with FireShell®Fl OE: The thickness insulation may be installed exposed at a maximum
of the foam plastic applied to the underside of roof thickness of 111/2 inches (292 mm) between joists in attic
sheathing and to vertical wall surfaces must not exceed floors. The ignition barrier in accordance with IBC Section
111/2 inches (292 mm). The foam plastic must be covered 2603.4.1.6 or IRC Section R316.5.3 may be omitted. The
on all surfaces with FireShell® F10E at a minimum insulation must be separated from the interior of the
thickness of 20.0 mils (0.51 mm) wet film thickness building by an approved thermal barrier.
[14 mils (0.36 mm) dry film thickness] with a minimum 4.5 Exterior Walls of Type I,II,Ill and IV Construction:
application rate of 1.25 gal/100 ft2. The coating must be
applied over the SucrasealTM 0.5 insulation in accordance 4.5.1 General: When used on walls of Type I, II, Ill and IV
with the coating manufacturer's published instructions and exterior wall construction, the SucrasealTM 0.5 spray-
this report. Surfaces to be coated must be dry, clean and applied foam insulation must comply with Section
free of dirt, loose debris and other substances that could 2603.5 of the IBC and this section. The potential heat
intorffra with arfhacinn of tha rnatinn Tho rnatinn is of SiurracaaiTM (1 6 cnrau_annliarl fnam incl,latinn is
TABLE 1—THERMAL RESISTANCE(R-VALUES'')
THICKNESS(inches) R-VALUE(°F•ft2•h/Btu)
1 4.0
2 7.6
3 11
3.5 13
4 15
5 19
6 22
7 26
8 30
9 33
10 37
11 41
12 44
For SI: 1 inch=25.4 mm, 1°F•ft24h/Btu=0.176 110K-m2/W.
1R-values are calculated based on tested K values at 1-and 3.5-inch thicknesses.
2R-values greater than 10 are rounded to the nearest whole number.
TABLE 2—NFPA 285 COMPLYING EXTERIOR WALL ASSEMBLIES
WALL COMPONENT MATERIALS
1 –Concrete wall
2–Concrete Masonry wall
Base wall system–Use either 3–1 layer of 5/8-inch thick Type X gypsum wallboard installed on the interior side of minimum 3-5/8 inch
1, 2,or 3 deep minimum 20 gauge thick steel studs spaced a maximum of 24-inch on center. Lateral bracing
installed minimum every 4 ft.vertically or as required.Wall stud cavities shall be filled at each floor line with
minimum 4 lb/ft3 mineral-fiber insulation friction fit between steel wall studs.
Resilient Channel–For use 1 –None
with Base Wall System 3 above 2–Double leg"hat'shaped steel resilient channel installed perpendicular to the wall studs(interior side
–Use either 1 or 2 only)and spaced a maximum of 24-inches on center between steel studs and Type X gypsum wallboard.
Entire perimeter of window opening to be framed with resilient channel.
Perimeter Fire Barrier System Perimeter fire barrier system complying with Section 715.4 of the 2012 IBC shall be installed to fill the void
between the edge of the concrete floor slab and the interior surface of the exterior wall assembly.
Full wall stud cavity depth or less of SucraSealT" 0.5 spray-applied foam plastic insulation applied using
Wall Stud Cavity Insulation exterior gypsum sheathing as the substrate and covering the width of the cavity and the inside of the steel
wall stud framing flange.
Exterior sheathing–For Base 5/8-inch thick Type X exterior type gypsum sheathing complying with ASTM C1177.
Wall System 3 above
1 –Any non-combustible exterior wall covering material
Exterior Wall Covering–Use 2–Any non-combustible exterior wall covering system with a combustible WRB that has successfully been
either 1,2, or 3 tested in accordance with NFPA 285.
(see Note 1 below) 3–Metal Composite Material(MCM)Mitsubishi Plastic Composites America, Inc.,Alpolic/fr wall panels
(see ICC-ES ESR-2653)or Alcoa Architectural Products Reynobond FR 6-mm panels(see ICC-ES ESR-
3435)where there is no exterior insulation in the cavity behind the panels.
Flashing of window,door and As an option,flash around window,door and other exterior penetrations with limited amounts of maximum
other exterior wall penetrations. 12-inch wide acrylic, asphalt or butyl-based flashing tape or liquid applied membrane material.
For SI: 1 inch=25.4 mm; 1 pcf= 16.0 kg/m3.
Note 3: Exterior wall coverings shall be installed in accordance with the manufacturer's installation requirements and must comply with the
applicable provisions of IBC Chapter 14 and IRC Chapter 7.
466 Btu/ft2 (5.26 MJ/m2) per inch of thickness when tested 6.2 Reports of room corner fire-testing in accordance with
in accordance with NFPA 259. NFPA 286. 1
4.5.2 Specific Wall Assemblies: Wall assemblies must 6.3 Report of air permeance testing in accordance with
be as described in Table 2. ASTM E283.
5.0 CONDITIONS OF USE 6.4 Report of potential heat testing in accordance with
•
The SucraseaI 0.5 spray polyurethane foam plastic NFPA 259.
'
insulation described in this report complies with, or is a 6.5 Report of fire propagation testing in accordance with
suitable alternative to what is specified in, those codes NFPA 285.
listed in Section 1.0 of this report, subject to the following 6.6 Engineering evaluation extending NFPA 285 testing
conditions: to various exterior wall constructions.
5.1 The insulation must be installed in accordance with 7.0 IDENTIFICATION
the manufacturer's published installation instructions,
this evaluation report and the applicable code. If there Components of the Sucrasealrm 0.5 spray polyurethane
are any conflicts between the manufacturer's foam plastic insulation are identified with the
published installation instructions and this report, this manufacturer's name (SES Foam) and address; the date
report governs. of manufacture or the lot number; the product trade name
5.2 The insulation must be separated from the interior of (SucrasealTM 0.5); the mixing instructions; the density; the
flame-spread and smoke-developed indices; and the
the building by an approved 15-minute thermal
barrier, as described in Section 4.3.1, except when evaluation report number(ESR-3375).
the installation is in accordance with Section 4.3.2. 8.0 OTHER CODES
Installation in an attic or crawl space must be as In addition to the codes referenced in Section 1.0, the
described in Section 4.4: products in the report were evaluated for compliance with
5.3 The insulation must not exceed the thicknesses noted the requirements of the following codes:
in Sections 3.2,4.3,and 4.4. • 2006 International Building Codes
5.4 The insulation must be protected from exposure to the • 2006 International Residential Code®
weather during and after application.
•
5.5 The insulation must be applied by contractors certified 2006 International Energy Conservation Code®
by SES Foam. The products comply with the above mentioned codes as
5.6 Use of the insulation in areas where the probability of described in Sections 2.0 through 7.0 of this report, with
revisions as noted below:
termite infestation is "very heavy" must be in
accordance with 2012 IBC Section 2603.9 (2009 IBC ■ Application with and without a Prescriptive Thermal
Section 2603.8)or IRC Section R318.4,as applicable. Barrier: See Section 4.3, except the approved thermal
5.7 Jobsite certification and labeling of the insulation must barrier must be installed in accordance with Section
R314.4 of the 2006 IRC.
comply with IRC Sections N1101.4 and N1101.4.1
and IECC Sections R303.1.1 and 303.1.1.1, as ■ Application with a Prescriptive Ignition Barrier: See
applicable. Section 4.4.1, except an ignition barrier must be
5.8 When use is on exterior wall of buildings of Type I, II, installed in accordance with Section R314.5.3 or
R314.5.4 of the 2006 IRC.
III or IV construction, construction must be �as
described in Section 4.5 and Table 2. ■ Application without a Prescriptive Ignition Barrier:
5.9 A vapor retarder must be installed in accordance with See Section 4.4.2, except that combustion air is
the requirements of the applicable code. provided in accordance with Sections 701 and 703 of
the 2006 IECC.
5.10 SucrasealT'" 0.5 spray polyurethane foam plastic • Protection against Termites: See Section 5.6, except
insulation is produced in St. Louis, Missouri, under a use of the insulation in areas where the probability of
quality-control program with inspections by ICC-ES. termite infestation if"very heavy"must be in accordance
6.0 EVIDENCE SUBMITTED with Section R320.5 of the 2006 IRC.
6.1 Data in accordance with the ICC-ES Acceptance • Jobsite Certification and Labeling: See Section 5.7,
Criteria for Spray-applied Foam Plastic Insulation except jobsite certification and labeling must comply
(AC377), dated November 2012 (editorially corrected with Sections 102.1.1 and 102.1.1.1, as applicable, of
April 2013), including reports of tests in accordance the 2006 IECC.
with Appendix X of AC377.
E ICC EVALUATION
N., SERVICE Most Widely Accepted and Trusted <,
ICC-ES Evaluation Report ESR-3375
Reissued August 2014
Corrected November 2015
This report is subject to renewal August 2016.
www.icc-es.org I (800) 423-6587 I (562) 699-0543 A Subsidiary of the International Code Council®
DIVISION: 07 00 00—THERMAL AND MOISTURE 3.0 DESCRIPTION
PROTECTION 3.1 General:
Section:07 21 00—Thermal Insulation
SucrasealTM 0.5 spray foam insulation is a two-
REPORT HOLDER: component, open cell, one-to-one-by-volume spray-
applied polyurethane foam system with a nominal density
SES FOAM of 0.5 pcf (8.0 kg/m). The insulation's liquid components
4008 LOUETTA ROAD,#538 are supplied in nominally 55-gallon drums, labeled as "A"
SPRING,TEXAS 77388-4405 component or "B" component. The insulation components
(713)239-0252 have a shelf life of six months when stored in unopened
www.sesfoam.com containers at temperatures between 70°F (21°C) and 90°F
(32°C).
EVALUATION SUBJECT: 3.2 Surface-burning Characteristics:
SUCRASEALTM 0.5 AND SES FOAM 0.5 LB SPRAY: At a maximum thickness of 4 inches (102 mm) and a
SPRAY-APPLIED POLYURETHANE FOAM PLASTIC nominal density of 0.5 pcf, the insulation has a flame-
INSULATION spread index of 25 or less and a smoke-developed index of
450 or less when tested in accordance with ASTM E84.
1.0 EVALUATION SCOPE Thicknesses for wall cavities and ceiling cavities are not
limited when the insulation is covered with a minimum
Compliance with the following codes: 1/2-inch-thick (12.7 mm) gypsum board installed in
• 2012 and 2009 International Building Code®(IBC) accordance with the applicable code.
3.3 Thermal Resistance(R-values):
• 2012 and 2009 International Residential Code®(IRC)
The insulation has thermal resistance(R-values)at a mean
• 2012 and 2009 International Energy Conservation temperature of 75°F (24°C) as shown in Table 1.
Code®(IECC) 3.4 Air Permeability:
• Other Codes(see Section 8.0) The insulation, at a minimum thickness of 3 inches
Properties evaluated: (76 mm), is considered air-impermeable in accordance
with IRC Section R202, based on testing in accordance
• Surface-burning characteristics with ASTM E283.
• Physical properties 3.5 DC 315 Fireproof Paint:
■ Thermal resistance(R-values) DC 315 Fireproof Paint is manufactured by International
Fireproof Technology, Inc., and is a water-based coating
• Air permeability supplied in 5-gallon (19 L) pails and 55-gallon (208 L)
drums and has a shelf life of six months when stored in a
• Exterior walls in Types I-IV construction factory-sealed container at temperatures between 50°F
2.0 USES (10°C)and 90°F(32°C).
3.6 FireShell®F10E:
SucrasealTM 0.5 spray polyurethane foam plastic insulation FireShell® F10E is manufactured by TPR2, and is a water-
is used as a nonstructural thermal insulating material in
buildings of Type I, II, Ill, IV and V (IBC) construction, and based coating supplied in 5-gallon (19 L) pails and
in dwellings built under the IRC.The insulation is for use in 55-gallon (208L) drums and has a shelf life of one year
wall cavities and floor/ceiling assemblies, and in attics and when stored in a factory-sealed container at temperatures
crawl spaces when installed as described in Section 4.4. above 45°F(7°C).
Under the IRC, the insulation may be used as air- 4.0 INSTALLATION
impermeable insulation when installed as described in 4.1 General:
Section 3.4. SES Foam 0.5 lb Spray is identical to
SucrasealTM 0.5. Wherever SucrasealTM' 0.5 is mentioned, SucrasealTM 0.5 spray insulation must be installed in
the same property applies to SES Foam 0.5 lb Spray. accordance with the manufacturer's published installation
ICC-ES Evaluation Reports are not to be construed as representing aesthetics or any other attributes not specifically addressed,nor are they to be construed
as an endorsement of the subject of the report or a recommendation for its use.There is no warranty by ICC Evaluation Service,LLC,express or implied,as
to any finding or other matter in this report,or as to any product covered by the report. m„