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Exh 8EAGENDA ITEM #8E JANUARY 14, 2002 CITY OF ATLANTIC BEACH CITY COMMISSION MEETING STAFF REPORT AGENDA TTEM: Professional Engineering Services - Redesign of Aerated Sludge Holding Tank at Wastewater Treatment Plant No. 2 SUBMITTED BY: Donna Kaluzniak, CEP, Utility Director DATE: January 3, 2002 BACKGROUND: During expansion of Wastewater Treatment Plant No. 2, severe irreparable damage was found on the existing sludge holding tank. The City Commission authorized Gannett Fleming to design a new 186,000-gallon aerated storage tank to replace the two existing units. Design of the new tank was nearly complete when Camp, Dresser & McKee (CDM) was contracted to complete the NPDES Permit Studies, to include a report on solids handling methods for both wastewater treatment facilities. Permitting and construction of the new tank was placed on hold in the event CDM's findings required process changes that might affect the sludge tank design. At present, sludge from Wastewater Treatment Plant No. 2 is held in aerated sludge holding tanks until its transport by city staff in tanker trucks to Wastewater Treatment Plant No. 1. At Wastewater Treatment Plant No. 1, sludge from both facilities is treated and dewatered prior to disposal at the landfill. CDM's recommendation was to continue use of the drying beds at Wastewater Treatment Plant No. 1 and add a thickening device at Wastewater Treatment Plant No. 2 to reduce the future size requirement for sludge holding tanks and decrease the number of sludge loads transported between the two treatment facilities. Thickening the sludge will increase the amount of solids and reduce the amount of liquid being hauled, resulting in fewer trips between plants. Also, as plant flows increase, having thicker solids will reduce a need for increased tank sizes. Staff met with Gannett Fleming to discuss redesign of the sludge holding tank. After review; staff requested a proposal to design a 90,000 gallon tank with piping for a future second tank and. thickening/dewatering device. A dual tank configuration will allow downtime for preventive or corrective maintenance for each unit. Gannett Fleming will develop and modify the previous design to include relocation and reconfiguration of tank, piping, and walkways; recalculation of aeration demand, hydraulics, diffuser grid; electrical power requirements and structural foundation; addition of fencing and landscaping details.. They will also incorporate the plant roadway design (completed by Connelly & Wicker) to improve flooding conditions at the treatment facility into tbe bid documents. Also included will be permitting, bidding and construction engineering services, topographic survey and geotechnical work. AGENDA ITEM #8E JANUARY 14, 2002 The total proposed engineering fee is $30,066. Design, permitting and bidding costs aze $17,998 and represent 7% of the estimated construction cost for the project: Construction engineering costs, including preconstruction meeting, shop drawing review, field visits, pay request review, project startup and certification totals $8218 or 3% of the estimated construction cost. ` The remaining $3850 constitutes a subcontractor allowance for the geotechnical, survey and landscaping work. BUDGET: A total of $275,000 was budgeted for this project under the Sewer Treatment Fund in account number 410-5508-535-6300. RECOMMENDATION: Awazd a contract to Gannett Fleming, Inc. in the amount of $30,066 for redesign and construction engineering services for the Aerated Sludge Holding Tank at Wastewater Treatment Plant No. 2, and authorize the City Manager to sign the contract. ATTACHMENTS: 1. Proposal from Gannett Fleming dated December 10, 2001. REVIEWED BY CITY MANAGER: AGENDA ITEM #SE JANUARY 14, 2002 Gannett F~emtn GANNETT PEENING, INC. g Suite 150 7751 Belfort Parkway Jacksonville, F132256 December 10, 2001 Office: (904) 332-9400 Fax: (904) 332-9337 www.gannettfleming.com Ms. Donna Kaluzniak Department of Public Works City of Atlantic Beach 1200 Sandpiper Lane Atlantic Beach, FL 32233-4318 Re: Waste Sludge Tank Design Buccaneer Wastewater Treatment Plant Atlantic Beach, Florida Dear Ms. Kaluzinak: Pursuant to your request and our discussions, Gannett Fleming is pleased to provide the attached Scope of Work and Manhour and Fee Estimate for the referenced project. It is our understanding that this will work will be authorized under the current contract between Gannett Fleming and the City of Atlantic Beach for the design and modifications to the Buccaneer Wastewater Treatment Plant. If you have any questions or comments, please do not hesitate to contact me. Sincer~ely,A Thomas C. Hawk, P.E. Manager-Municipal Engineering Services Enclosure Ca Mr. Robert S. Kosoy, P.E. w/encl Mr. John Dougherty, P.E. w/encl A Tradition of Excellence Gannett Fleming AGENDA ITEM #8E JANUARY 14; 2002 Scope of Work Waste Sludge Tank Design Buccaneer Wastewater Treatment Plant City of Atlantic Beach, Florida. December 10, 2001 Purpose The purpose of the Waste Sludge Tank Design is to provide a design fora 90,000-gallon storage tank for sludge wasted from the Buccaneer Wastewater Treatment Plant. The waste sludge will have a concentration ranging from 0.75% to 3.00% solids. The design will provide for a future addition of a second waste sludge tank and sludge dewatering facilities. Design elements will be limited to the following: 90,000-gallon glass fused steel waste sludge tank Decant piping Access stairs and tank wallcway Course bubble diffused aeration system and piping Positive displacement blower (1) with sound attenuation enclosure Electrical and instrumentation for blower operation and level sensors Site piping from existing sludge holding tanks to new tanks Fencing around the perimeter of the City's property west of Regulus Drive Landscaping buffer between new tank(s) and adjacent property owners Incorporation of roadway design previously completed by Connelly -Wicker into bid package without any alterations to those plans The proposed design will modify a previous design predicated upon an 186,000-gallon waste sludge tank. Due to the change in the tank capacity and location, design modifications will address tank foundation, location, aeration/mixing requirements, diffuser design and arrangement, blower design points and selection, electrical requirements of revised blower, etc. The design will also incorporate a roadway design performed by others and allow for the bidding and authorization of both the roadway and. waste sludge tank as one project. Scope Gannett Fleming will develop and/or modify design documents previously prepazed for the 186,000-gallon sludge storage tank. The tankage design will incorporate a 90,000-gallon glass fused steel tank with decant piping, access stairs and walkway, foundation, fill and drain piping, and level indication instrumentation. Aeration system requirements predicated on tank mixing will be reviewed and coazse bubble diffuser and air headers will be designed for the new tank size. Air main hydraulics will be performed to confirm air main size selection and for selection of the positive displacement blower. Electrical M:\GENERAL~BIISDEV\ProposaLv\City afAtlenlic Bcah\iank IXSign,doc AGENDA ITEM #8E JANUARY 14, 2002 Gannet[ Fleming modifications required for the selected blower will be incorporated in the design documents. 2. The design of Regulus Drive performed by Connelly -Wicker will be incorporated in the design drawings for bidding purposes only. The sludge tank project and Regulus Drive project will be combined for bidding and contracting purposes via the project scope, invitation, instruction to bidders, and form of bid. Each project will stand alone from the standpoint of contract documents to allow design responsibilities to remain with the respective design engineer. 3. Site improvements including perimeter fencing and landscaping to buffer adjacent properties will be included in the contract documents. 4. Gannett Fleming will prepaze an opinion of probable cost. 5. A topographic survey of the project construction site (Regulus Drive and west of Regulus Drive will be performed.) 6. A standard penetration test boring to 50 feet will be performed to provide a determination of allowable soil loading and foundation preparation recommendations. 7. Gannett Fleming will prepare the FDEP permit application for the construction of the described wastewater facility improvements. This permit will be limited to the new tankage and piping, and future tankage if applicable. (Without design pazameters and documents, permitting of sludge thickening and/or dewatering will not be possible.) 8. Gannett Fleming will provide bidding services including attendance at pre-bid meeting, response to RFI's, issuance of addenda, and review and tabulation of bid results. 9. Gannett Fleming will provide the construction engineering services including attendance of preconstruction meeting, up to four field visits to determine compliance with contract documents and to resolve any field issues, review shop drawing submittals, review pay requests, participate and attend project start-up, prepaze fmal project certification. (Gannett Fleming will not provide full time. resident inspection under this scope of work.) City Provided Services /Information The City of Atlantic Beach will provide the following information/data: M:\GENERALIBUSDEV~Yroposatv\Ciry ofAtlamic Brnch\Tvik lksign.doc AGENDA ITEM #8E JANUARY 14, 2002 Gannett Fleming 1. Buccaneer WWTP operational data including flows, waste sludge volumes, waste sludge concentration, thickened sludge concentrations, waste sludge hauled to Atlantic Beach WWTP. 2. AutoCADD drawing files and electronic specification files for the roadway project as designed by Connelly -Wicker. 3. Boundary survey of City property west of Regulus Drive. Work Specifically Excluded Gannett Fleming specifically excludes the following items from inclusion: 1. Tree removal permitting. 2. Agency permitting fees. 3. Public meeting for permitting and approval. 4. Design and permitting of surface water treatment. Deliverables 1. Gannett Fleming will provide one set of reproducibles of contract drawings for the City's use in obtaining bids from the qualified contractors. 2. Gannett Fleming will provide FDEP permit applications and supporting documentation for execution and submittal to FDEP for construction permits. Schedule The time of completion of the Waste Sludge Tank Design will be 9Q calendaz days following receipt of notice to proceed. Compensation .Compensation for the design, permitting, bidding phase services and construction phase engineering will be per the attached Manhour and Fee Estimate. Subcontractor allowances are budgets and will compensated at actual cost of services without mazkup. M\GENBRAL\BUSDBV\Peopoeaty\Ciry ofAtlanric Beech\Tank DCVign.dac AGENDA ITEM #8E JANUARY 14, 2002 Gannett Fleming Manhour and Fee Estimate Waste Sludge Tank Design Buccaneer Wastewater Treatment Plant Daeember 10, 2001 Sr.Prcj. Manager Sr. Engr. $730.00 $110.00 A Contract Drawings t Site Plan MOdifcaticns a Incorporate boundary Survey b. Incorporate TOpographk Survey c. Irworpo2w New Roadway Alignment d. Relocate Tank antl Piping 2 e. Add Secudly Fencing t Atltl landscaping 2 Waste Sludge Storage Tank a. Check antl Matlify Slnztwal Fountlation b. Check and Modify Walkway c. Revise Aaration/Mizing System I. AaraBan Damantl 2 ii. Aeration Hyd2uliu 4 '~ iii Blower Seledbn 4 iv. Diffuser Grid MatlCu:almn 4 v. blower Electrical Power Mad'dmaticns 3 Ferxang Details 4 Landscaping Details 5 SpecificatioNBitl Documents 24 6 FDEP Pertnk 12 7 bidding Services a. Response to RFrs B D. Pre Bid Meeting 4 c Review 8 TaDUlation al bids 4 b Cansbuctian Engineering Services a. PreeonsWCtion Meeting 4 b. Field Visit 20 o Shop Drawing Review 8 d. Pay Request Review 6 a.. Proled Startup 12 f. Project CenMlcation 4 seDwtae 122 8. Subcontracwr Albwancas 1 [ Topo9raphk Survey (HPllantl) 2 Geaterhnical-SPTB Foundation Recommentlatbn (Erie) 3 LaMaeaping Design (Jay Devine) Subtotal: C. Other Direct Raimdusbles .Copying Ploffing Reproduction MainirglPgstage Subtotal ODC Project TClal: e b 8 q 2 2 2 4 4 a2 Caad Clenwl Estimate Fee $48.00 $37.00 4 $192.00 4 $192.00 8 $384.00 8 $6x4.00 2 $%.00 2 $96.00 8 $1,264.00 8 $1.264.00. $260.00 $520.00 $520.00 8 $904.00 $880.00 2 $96.00 2 $%.00 24 $4,448.00 4 8 $2,048.00 4 $7,408:00 4 $868.00 4 $888.00 $520.00 52.600.00 8 $1,776.00 ' 2 $854.00 2 52,074.00 2 5594.00 so 5a $2s,safi.od $2,000.00 $7,700.00 $750.00 $5,850.00 Number SL9 d ^ 3aD sneer $o.to 20 Sheet $4.00 200 Sheet SZ.00 7 lS $200.00 Total 530.00 $80.00 $400,00 $200.00 3770.00 $710.00 - $30.066.00