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Exh 4HAGENDA ITEM #4H JUNE 24, 2002 CITY OF ATLANTIC BEACH CITY COMMISSION MEETING STAFF REPORT AGENDA TTEM: Replacement of Force Main from Lift Station B Bid No. 0102-17 SUBMITTED BY: Donna I{aluzniak, CEP, Utility Duecto~ ytd/ / DATE: June 14, 2002 BACKGROUND: One oftbe recommendations of the Sewer Master Plan was to replace the existing 10-inch diameter force main from Lift Station B (425 l lm St.) with a new 12-inch force main. This force main carries wastewater from Lift Station A (460 Palm Ave.) and Lift Station B to Wastewater Treatment Plant No. 1 (1100 Sandpiper Lane), and the size of this force main was determined to be restrictive, a contributing factor to sanitary sewer overflows during heavy rainfalls. The force main is located in an easement running through the Selva Lakes subdivision, aad residents have buih improvements over the easement, making access very difficuh. Aikenhead & Odom designed the replacement force main, specifying trenchless technology be used within the easemern to avoid disturbing the area. Staffprepared bid documents. Bids were advertised, and seven invitations were sent to bidders. Two bidders submitted prequalification packages, and only one bidder, Gruhn May, Inc., submitted all required documentation to prequalify. A mandatory pre-bid meeting was held on May 23, 2002, and a single bid was received on June 5, 2002. Gruhn May, Inc. submitted prices for two alternate methods of construction, as well as a bid with modified quantities to eliminate extraneous fittings: Description Pipebursting Directional Drilling Directional Drilling with Modified thies Base Bid $335,160.80 $262,460.80 $245,770.00 15% Con ' enc $50,274.12 $39,369.12 $36,865.50 Total Base Bid $385,434.92 $301 829.92 $282,635.50 BUDGET: .Budget for this project was $130,000, based on the rough estimate provided in the Sewer Master Plan. Adcenhead and Odom's determination of probable costs after design completion was $179,000. High prices from subcontractors, costs of bypassing lift station flow during construction, and difficuh roadway crossings accounted for the high amourn of the bid. If other contractors or subcontractors become interested in bidding, it may be possible to obtain better prices. AGENDA ITEM #4H ' 7i7NE 24, 2002 RECOMMENDATION: Reject the sole bid for Replacement of Force Main from Lift Station B, and authorize staffto re-bid the project. ATTACHMENTS: 1. Bid tabulation for Bid No. 0102-17 2. Bid analysis 2 City of Atlantic Beach LIFT STATION "B" FORCE MAIN UPGRADE June 5, 2002 Bid 0102-17 3:00 p.m. Gruhn-Ma Required Documents X Submission in Tri licate X Original Insurance Certificate X Bid Bond 5% X Completed W-9 Fonn X Sworn Statement on Public Entity Crimes X Signed Cop of Document Re uirements Checklist X Documentation of Receipt of Any Addenda X Drug Free Workplace Form X Trench Safe Affidavit ++~~~~.~~~ , .,~--~~~~~ ~ ~~=~ -~~- ~ ;~~.r. ~-~ ~,~ ~:~~ 4~ ~~~.~ X PIPEBURSTING METHOD SUBTOTAL BASE BID $335,160.00 FIFTEEN PERCENT 15°h CONTINGENCY OF SUBTOTAL $50,274.00 TOTAL BASE BID PLUS 15°h CONTINGENCY ~_~ ~ t,> :~ ~ ~~~ ~ ~ ~- ~ _~~ ~ $ ~ ~ ~ ~ ~~ r ,,x E~ ~ ~«~ .,~.~~.~~~.~~ ~...~.~,,. fr., ~ , ,~~ _ $385,434.00 DIRECTIONAL DRILLING SUBTOTAL BASE BID $262,460.80 FIFTEEN PERCENT 15°k) CONTINGENCY OF SUBTOTAL $39,369.12 TOTAL BASE BID PLUS 15% CONTINGENCY ~a~~, , ~,, _ a~ ua ..,~~ sx~ ~; ,,' ~ ~_~,;.~ r ~~ ~~~~ ~ ~ ~ ;R;~* , ~-,~~ $301,829.92 ALTERNATE DIRECTIONAL DRILLING SUBTOTAL BASE BID $245,770.00 FIFTEEN PERCENT (15% CONTINGENCY OF SUBTOTAL $36,865.50 TOTAL BASE BID PLUS 15% CONTINGENCY $282,635.50 Bid Award based on Department Analysis and Commission Approval ~z a N y„ N [2J o~ 0 N x AGENDA ITEM #4H JUNE 24, 2002 BID ANALYSIS -LIFT STATION "B" FORCE MAIN UPGRADE Construction Method: Pi a Bursting Gruhn Ma ,Inc. Item # Est. O Units Oescri lion Unit Price Total Price 1 Dewaterin ,Site Pre aration, Clean U and Restoration, B pass Pumpin and Vacuum Truck Pum in Not Pa Items, Subsidia to Other Pa Items 2 920 LF Abandon 10" i e -Grout $7.50 $6,900.00 3 450 LF Abandon 8" pi a -Grout $7.00 $3,150.00 4 25 CY Special Grandular Beddin /Backfill $30.00 $750.00 5 25 CY A-3 Soil Backfill $15.00 $375.00 6 150 SY Soddin $4.00 $600.00 7 450 SY Seedin and mulch $2.90 $1,305.00 8 232 SY Pavement Removal $6.40 $1,484.80 9 232 SY Pavin Re air -Case II $39.00 $9,048.00 10 20 LF 6' Wood Fence R & R $50.00 $1,000.00 11 1 LF 18" RCP R & R $150.00 $150.00 12 1 EA T e C Inlet R& R $4,200.00 $4,200.00 13 1 EA T e C Manhole w/liner $5,600.00 $5,600.00 14 1338 LF 12" PVC DR 18 Force Main $73.00 $97,674.00 15 673 LF 12" HDPE SDR 11 Force Main $189.00 $127,197.00 16 3 EA 12" 11 - 1/4 Bend $730.00 $2,190.00 17 22 EA 12" 22 - 1/2 Bend $730.00 $16,060.00 18 6 EA 12" 45 Bend $850.00 $5,100.00 19 1 EA 12" 90 Bend $900.00 $900.00 20 2 EA 12" Tee $900.00 $1,800.00 21 1 EA 12" c 8" Reducer $610.00 $610.00 22 1 EA 12" x 8" Reducing 90 $900.00 $900.00 23 4 EA 10" Plu $520.00 $2,080.00 24 2 EA 8" Plug $520.00 $1,040.00 25 9 EA Install 12" Bell ResVaint $153.00 $1,377.00 26 0 EA Install 12" Thrust Collar $0.00 $0.00 27 1 EA 12" Gate Valve $1,890.00 $1,890.00 28 1 EA 12" x 18" Tappin Sleeves & Valve $6,850.00 $6,850.00 29 1 EA 12" Tappin Sleeves & Valve $5,430.00 . $5,430.00 30 1 EA 8" Ta in Sleeves & Valve $3,900.00 $3,900.00 31 1 EA 2" Air Release Valve $2,100.00 $2,100.00 SUBTOTAL $311,660.80 32 1 LS Pa ment and Performance Bond $3,700.00 . $3,700.00 33 1 LS General Conditions $18,200.00 $18,200.00 34 1 LS Testin Allowance $500.00 $500.00 35 1 LS Maintenance ofTretfic $1,100.00 $1,100.00 TOTAL $335,160.80 0.15 Contingen 15% $50,274.12 GRAND TOTAL INCLUDING CONTINGENCY $385,434.92 ~~~~~~ AGENDA ITEM #4H NNE 24, 2002 BID ANALYSIS -LIFT STATION "B" FORCE MAIN UPGRADE Construction Method: Directional Drill Gruhn Ma ,Inc. Item # Est. O Units Descri lion Unit Price Total Price 1 Dewaterin ,Site Pre aration, Clean U and Restoration, B pass Pum in and Vacuum Truck Pum in Not Pa Items, Subsidia to Other Pa Items 2 920 LF Abandon 10" ipe -Grout $7.50 $6,900.00 3 450 LF Abandon 8" pipe -Grout $7.00 $3,150.00 4 25 CY S ecial Grandular Beddin /Backfill $30.00 $750.00 5 25 CY A-3 Soil Backfill $15.00 $375.00 6 150 SY Sodding .00 $600.00 7 450 SY Seedin and mulch $2.90 $1,305.00 8 232 SY Pavement Removal $6.40. $1,484.80 9 232 SY Pavin Re air -Case II $39.00 $9,048.00 10 20 LF 6' Wood Fence R & R $50.00 $1,000.00 11 1 LF 18" RCP R & R $150.00 $150.00 12 1 EA T e C Inlet R 8 R $4,200.00 $4,200.00 13 1 EA T pe C Manhole wAiner $5,800.00 $5,600.00 14 1338 LF 12" PVC DR 18 Force Main $73.00 $97,674.00 15 673 LF 12" HDPE SDR 11 Force Main $89.00 $59,897.00 16 3 EA 12" 11 - 1/4 Bend $730.00 . $2,190.00 17 22 EA 12" 22 - 1/2 Bend $730.00 $16,060.00 18 6 EA 12" 45 Bend $850.00 $5,100.00 19 1 EA 12" 90 Bend $900.00 $900.00 20 2 EA 12" Tee $900.00 $1,800.00 21 1 EA 12" c 8" Reducer $610.00 $610.00 22 1 EA 12" x 8" Reducing 90 $900.00 $900.00 23 4 EA 10" Plug $520.00 $2,080.00 24 2 EA 8" Plu $520.00 $1,040.00 25 9 EA Install 12" Bell Restraint $153.00 $1,377.00 26 0 EA Install 12" Thrust Collar $0.00 $0.00 27 1 EA 12" Gate Valve $1,890.00 $1,890.00 28 1 EA 12" x 18" Ta in Sleeves 8 Valve $6,850.00 $6,850.00 29 1 EA 12" Ta in Sleeves & Valve $5,430.00 $5,430.00 30 1 EA 8" Ta in Sleeves & Valve $3,900.00 $3,900.00 31 1 EA 2" Air Release Valve $2,100.00 $2,100.00 SUBTOTAL $244,360.80 32 1 LS Pa ment and Performance Bond $3,000.00 $3,000.00 33 1 LS General Conditions $13,500.00 $13,500.00 34 1 LS Testin Allowance $500.00 $500.00 35 1 LS Maintenance of Traffic $1,100.00 ' $1,100.00 TOTAL $262,460.80 0.15 Contin enc 15% $39,369.12 GRAND TOTAL INCLUDING CONTINGENCY $301,829.92 \^~~ ~, ~° , AGENDA ITEM #4H JiJNE 24, 2002 BID ANALYSIS -LIFT STATION "B" FORCE MAIN UPGRADE Construction Method: Directional Drill with Modified Quantities Gruhn M a ,Inc. Item # Est. O Units Descri lion Unit Price Total Price 1 Dewaterin ,Site Pre aration, Clean U and Restoration, B pass Pum in and Vacuum Truck Pum ing Not Pa Items, Subsidia to Other Pa Items 2 920 LF Abandon 10" i e -Grout $7.50 $6,900.00 3 450 LF Abandon 8" ipe -Grout $7.00 $3,150.00 4 25 CY S ecial Grandular Beddin /Backfill $30.00 $750.00 5 25 CY A-3 Soil Backfill $15.00 $375.00 6 150 SY ' Sodding $4.00 $600.00 7 450 SY Seedin and mulch $2.90 $1,305.00 8 100 SY Pavement Removal $6.40 $640.00 9 100 SY Pavin Re air -Case II $39.00 $3,900.00 10 20 LF 6' Wood Fence R & R $50.00 $1,000.00 11 0 LF 18" RCP R 8 R $150.00 $0.00 12 0 EA T e C Inlet R& R $4,200.00 $0.00 13 1 EA T e C Manhole wAiner $5,600.00 $5,600.00 14 598 LF 12" PVC DR 18 Force Main $73.00 $43,654.00 15 1413 LF 12" HDPE SDR 11 Force Main $89.00 $125,757.00 16 0 EA 12" 11 - 1/4 Bend $730.00 $0.00 17 6 EA 12" 22 - 1/2 Bend $730.00 $4,380.00 18 2 EA 12" 45 Bend $850.00 $1,700.00 19 1 EA 12" 90 Bend $900.00 $900.00 20 2 EA 12" Tee $900.00 $1,800.00 21 1 EA 12" c 8" Reducer $610.00 $610.00 22 1 EA 12" x 8" Reducin 90 $900.00 $900.00 23 4 EA 10" Plu $520.00 $2,080.00 24 2 EA 8" Plug $520.00 $1,040.00 25 3 EA Install 12" Bell Restraint $153.00 $459.00 26 0 EA Install 12" Thrust Collar $0.00 $0.00 27 1 EA 12" Gate Valve $1,890.00 $1,890.00 28 i 1 EA 12" x 18" Ta in Sleeves & Valve $6,850.00 $6,850.00 29 . 1 EA 12" Ta pin Sleeves & Valve $5,430.00 $5,430.00 30 1 EA 8" Ta in Sleeves & Valve $3,900.00 $3,900.00 31 1 EA 2" Air Release Valve $2,100.00 $2,100.00 SUBTOTAL $227,670.00 32 , 1 LS Pa ment and Performance Bond $3,000.00 $3,000.00 33 i 1 LS General Conditions $13,500.00 $13,500.00 34 ' 1 iLS Testin Allowance $500.00 $500.00 35 1 BLS Maintenance of Traffic $1,100.00 $1,100.00 TOTAL $245,770.00 0.15 Conlin en 15% $36,865.50 GRAND TOTAL INCLUDING CONTINGENCY $282,635.50 ~ ~1 0