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Exh 8CAGENDA #8C July 24, 2000 e.=.~ ~., CITY OF ATLANTIC BEACH STAFF REPORT AGENDA ITEM: Engineering for Sludge Holding Tank at the Buccaneer Wastewater Treatment Plant DATE: July 17, 2040 SUBMTTTED BY: Robert S. Kosoy, P.E., Director of Public Works ~C BACKGROUND: On May 8, 2000, the City Commission authorized Meadors Construction Company, Inc. to complete painting of two additional sludge holding tanks at the Buccaneer Wastewater Treatment Plant, in the amount of $35,b50. After the contractor completed sandblasting of the tanks, inspection revealed both metal tanks were severely pitted and corroded beyond permanent repair. Staff directed the contractor to patch and prime the two sludge holding tanks for temporary use until they can be replaced. The cost of this work was $16,324, which is $19,32b less than the amount approved by the City Commission. Staff and the project engineer, Gannett Fleming, have evaluated options for replacing the two sludge holding tanks. Because the tanks must remain in use during construction, the best option will be to construct a larger, single replacement tank on the vacant City property across Regulus Drive. In addition, the location on the west side of Regulus Drive is needed because there is no other available area on the east side of Regulus Drive. In order to expedite the tank replacement due to the extremely deteriorated condition of the existing tanks and their critical function for plant operation, staff negotiated a fee with Gannett Fleming, Inc. to design the replacement tank, piping. The cost for this design work, which will include preparation of plans and specifications for a minimum 1.85,000 gallon sludge holding tank, as well as bidding assistance, shop drawing review, and assistance with contractor requests for information is $13,750. BUDGET: Because Meadors Construction Company was unable to complete painting of the two sludge holding tanks as authorized, there are sufficient funds left to cover the cost of this engineering work tinder the contingency for the Buccaneer Wastewater Treatment Plant Expansion project. RECOMMENDATION: Authorize Gannett Fleming, Inc. to design the replacement sludge holding tank at the Buccaneer Wastewater Treatment Plant, for $13,750. ATTACHMENTS:. SIGNED BY CITY 1. Copy of letter from Gannett Fleming dated June 30, 2000. AGENDA #8C July 2~, 2000 (~ Gannett Fleming June 30, 2000 Mr. Robert S. Kosoy, P.E. Public Works DirectorlEngineer City of Atlantic Beach 1200 Sandpiper Lane Atlantic Beach, Florida 32233 Re: Buccaneer Wastewater Treatment Plant Proposal for Professional. Engineering Services for Design of New Sludge Tank Dear Bob: GANNETT FLEMING, INC. Suite 150 7751 Belfort Parkway Jacksonville, FL 32256 Office: (904) 332-9400 Fax: (904)332-9337 www.gan n ettflem mg.com Gannett Fleming (GF) is pleased to present this proposal for professional engineering services related to preparation of construction drawings and technical specifications for a new 185,000=:,gallon sludge storage tank for the Buccaneer WWTP. As you know when the existing sludge tanks were sandblasted in May of this year, the steel tanks showed signs of heavy pitting and severe corrosion. This ultimately led to a decision to replace the tanks with a single new sludge holding tank, sized to accommodate 155,000 gallons of sludge. We propose to provide engineering services for preparation of plans and specifications for an 185,000 (minimum) gallon sludge holding tank fabricated of painted I/4-inch. welded steel.. Florida.. Aquastore, representatives of A._ O. Smith glass fused steel tanks, was contacted regarding the proposed tank. A. O. Smith tanks would be included in the specifications as an approved alternate to the painted t/4-inch welded steel tank. Included with the tank design will be access stairs and top walkway, supernatant draw-off piping, sludge fill and drain lines, relocation of the sludge transfer pump, tank drain line, concrete foundation, aeration/mixing utilizing an enclosed Roots positive displacement blower and miscellaneous site work. As part of our proposed services, we will assist the City during the bidding process, including evaluation of bids and a recommendation to the City as to the qualified low bidder. We will also review shop drawings and assist the City regarding requests for information from. the contractor during construction. The fee for these services is $13,750. Resident Observation services for this project will vary depending on the type of tank constructed. If the City would like us to provide these services, they can be negotiated following the receipt of bids. M:~GENERALIA7LBC[-l~sludge tank prop.wpd ~/ 85th \JV Our Year A Tradition of Excellence Continued....... AGENDA #8C July 24, 2000 Gannett Fleming ~~.~ ., Mr. Robert Kosoy, P.E. City of Atlantic Beach June 30, 2000 -2- - _ -- _ __ We estimate that the. cast .for construction of a 185,000, gallon steel tank, including appurtenant facilities such as concrete foundation, piping, sludge transfer pump relocation and furnishing and installing a positive displacement blower will be in the range of $140,000 to $160,000. For budget purposes we recommend that the City allocate $200,000 for this prof ect. This estimate includes an allowance for engineering design, construction, resident observation, and a 20% contingency. This estimate is for budget purposes only. Since we have no control over construction costs, competitive bidding and market conditions, the actual cost for this project may be more or less than this estimate. If you should have any questions regarding the above or should you need any additional information please do not hesitate to contact me. Very truly yours, GANNETT FLEMING, INC. ~""°''~, o V. Doughe E V' ce President Cc: Kurt Wright, PE Hai Vu M:\GENERAL\P.TLBCH~sludge tank prop.wpd