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763 ATLANTIC BLVD SIGN20-0009 toggle bolts 4 of 4_1T E C H N I C A L G U I D E – W A L L A N C H o r s © 2 0 1 8 D E W A L T – r E V . A SECTION CONTENTS GENERAL INFORMATION W A L L A N C H O R S 1 General Information.........................1 Installation Guidelines .....................1 Performance Data ............................2 Ordering Information .......................3 TOGGLE BOLT ANCHOR MATERIALS • Carbon steel ANCHOR SIZE RANGE (TYP.) • 1/8" diameter x 2" length to 1/2" diameter x 4" length SUITABLE BASE MATERIALS • Wallboard • Plaster • Hollow Concrete Masonry GENERAL INFORMATION TOGGLE BOLT Hollow Wall Anchor PRODUCT DESCRIPTION The Toggle Bolt is a spring wing type hollow wall anchor designed for use in block, wallboard, plaster, plywood as well as and other hollow base materials. The Toggle Bolt is a two-part assembly consisting of a machine screw and a spring wing toggle. sizes range from 1/8" diameter to 1/2" diameter in various lengths with combo round, lat mushroom, tie-wire or slotted hex head styles. FEATURES AND BENEFITS +Adjustable to accommodate various wall thickness up to 2-1/2" +Easy to use and works in a variety of base materials MATERIAL SPECIFICATIONS Anchor Component Component Material Wing Carbon steel 1/8" - 3/8" Trunion Nut Carbon steel 1/2" Trunion Nut Zamac Alloy Bolt Carbon steel Zinc Plating AsTM B633, sC1, Type III, (Fe/Zn 5) INSTALLATION SPECIFICATIONS Dimensions Anchor Diameter 1/8"3/16" 1/4" 5/16" 3/8" 1/2" Minimum Drill Bit size (in.) Wall Board 3/8 1/2 5/8 7/8 7/8 1-1/4 Hollow CMU 1/2 9/16 3/4 7/8 1 1-1/4 Wing Clearance (in.) 1-1/16 1-3/8 1-1/2 2-1/8 2-1/8 3 Thread size (UNC)6-32 10-24 1/4-20 5/16-18 3/8-16 1/2-13 INSTALLATION GUIDELINES Drill the required hole through the base material. In denser materials such as masonry, drill the hole 1/16" larger. Insert the bolt through the fixture to be fastened, thread on wings, then fold the wings completely back and insert through the hole until wings spring open. Pull back on assembly to hold the wings inside the wall to prevent the wings from spinning while tightening bolt. Turn the bolt with the screwdriver until firmly tightened. TE C H N I C A L G U I D E – W A L L A N C H o r s © 2 0 1 8 D E W A L T – r E V . A PERFORMANCE DATA 2 WA L L A N C H O R S PERFORMANCE DATA Ultimate Load Capacities for Toggle Bolt in Wallboard1 Anchor Diameter in. (mm) 3/8" Wallboard 1/2" Wallboard 5/8" Wallboard 3/4" Wallboard Tension lbs. (kN) Shear lbs. (kN) Tension lbs. (kN) Shear lbs. (kN) Tension lbs. (kN) Shear lbs. (kN) Tension lbs. (kN) Shear lbs. (kN) 1/8 (3.2) 115 (0.5) 120 (0.5) 150 (0.7) 135 (0.6) 190 (0.9) 180 (0.8) 220 (1.0) 210 (0.9) 3/16 (4.8) 130 (0.6) 140 (0.6) 185 (0.8) 190 (0.9) 235 (1.1) 235 (1.1) 290 (1.3) 280 (1.3) 1/42 (6.4) 215 (1.0) 210 (0.9) 235 (1.1) 235 (1.1) 265 (1.2) 260 (1.2) 315 (1.4) 300 (1.4) 5/16 (7.9) 240 (1.1) 240 (1.1) 250 (1.1) 280 (1.3) 275 (1.2) 300 (1.4) 320 (1.4) 340 (1.5) 3/8 (9.5) 245 (1.1) 250 (1.1) 255 (1.1) 295 (1.3) 290 (1.3) 315 (1.4) 340 (1.5) 355 (1.6) 1/2 (12.7) 255 (1.1) 275 (1.2) 325 (1.5) 315 (1.4) 390 (1.8) 375 (1.7) 415 (1.9) 400 (1.8) 1. Ultimate load capacities are provided for reference and must be reduced by a minimum safety factor of 4.0 or greater to determine allowable working loads. 2. Data for the 1/4" diameter also applies to the 1/4" Tie-Wire Acoustical Toggle. Allowable Load Capacities for Toggle Bolt in Wallboard1 Anchor Diameter in. (mm) 3/8" Wallboard 1/2" Wallboard 5/8" Wallboard 3/4" Wallboard Tension lbs. (kN) Shear lbs. (kN) Tension lbs. (kN) Shear lbs. (kN) Tension lbs. (kN) Shear lbs. (kN) Tension lbs. (kN) Shear lbs. (kN) 1/8 (3.2) 30 (0.1) 30 (0.1) 40 (0.2) 35 (0.2) 50 (0.2) 45 (0.2) 55 (0.2) 55 (0.2) 3/16 (4.8) 35 (0.2) 35 (0.2) 45 (0.2) 50 (0.2) 60 (0.3) 60 (0.3) 75 (0.3) 70 (0.3) 1/42 (6.4) 55 (0.2) 55 (0.2) 60 (0.3) 60 (0.3) 65 (0.3) 65 (0.3) 80 (0.4) 75 (0.3) 5/16 (7.9) 60 (0.3) 60 (0.3) 65 (0.3) 70 (0.3) 70 (0.3) 75 (0.3) 80 (0.4) 85 (0.4) 3/8 (9.5) 60 (0.3) 65 (0.3) 65 (0.3) 75 (0.3) 75 (0.3) 80 (0.4) 85 (0.4) 90 (0.4) 1/2 (12.7) 65 (0.3) 70 (0.3) 80 (0.4) 80 (0.4) 100 (0.5) 95 (0.4) 105 (0.5) 100 (0.5) 1. Allowable load capacities listed are calculated using an applied safety factor of 4.0. 2. Data for the 1/4" diameter also applies to the 1/4" Tie-Wire Acoustical Toggle. Ultimate and Allowable Load Capacities for Toggle Bolt in Hollow Concrete Masonry1,2 Anchor Diameter in. (mm) f´m 1,500 psi (10.4 MPa) Ultimate Load Allowable Load Tension lbs. (kN) Shear lbs. (kN) Tension lbs. (kN) Shear lbs. (kN) 1/8 (3.2) 195 (0.9) 180 (0.8) 40 (0.2) 35 (0.2) 3/16 (4.8) 250 (1.1) 355 (1.6) 50 (0.2) 70 (0.3) 1/43 (6.4) 350 (1.6) 595 (2.7) 70 (0.3) 120 (0.5) 5/16 (7.9) 430 (1.9) 680 (3.1) 85 (0.4) 135 (0.6) 3/8 (9.5) 710 (3.2) 705 (3.2) 140 (0.6) 140 (0.6) 1/2 (12.7) 1,160 (3.2) 800 (3.6) 230 (0.6) 160 (0.7) 1. Tabulated load values are for anchors installed in minimum 6-inch wide, Grade N, Type II, medium and normal-weight concrete masonry units. 2. Allowable loads are based on average ultimate values using a safety factor of 5.0. 3. Data for the 1/4" diameter also applies to the 1/4" Tie-Wire Acoustical Toggle. T E C H N I C A L G U I D E – W A L L A N C H o r s © 2 0 1 8 D E W A L T – r E V . A ORDERING INFORMATION W A L L A N C H O R S 3 ORDERING INFORMATION Mushroom and Slotted Hex Head Toggle Bolt Catalog Number Anchor Size Drill Diameter Standard Box Standard CartonMHSHH 4023 -1/8" x 2" 3/8" 50 500 4033 4038 1/8" x 3" 3/8" 50 500 4043 –1/8" x 4" 3/8" 50 500 4133 –3/16" x 3" 1/2" 50 500 4143 –3/16" x 4" 1/2" 50 500 4233 –1/4" x 3" 5/8" 50 500 4243 –1/4" x 4" 5/8" 50 500 MH = Mushroom Head sHH = slotted Hex Head Round and Flat Hex Head Toggle Bolt Catalog Number Anchor Size Drill Diameter Standard Box Standard CartonRound Flat 4021 –1/8" x 2" 3/8" 50 500 4031 -1/8" x 3" 3/8" 50 500 4041 –1/8" x 4" 3/8" 50 500 4121 –3/16" x 2" 1/2" 50 500 4131 4132 3/16" x 3" 1/2" 50 500 4141 4142 3/16" x 4" 1/2" 50 500 4151 –3/16" x 5" 1/2" 50 500 4161 –3/16" x 6" 1/2" 50 500 4231 4232 1/4" x 3" 5/8" 50 500 4241 -1/4" x 4" 5/8" 50 500 4251 –1/4" x 5" 5/8" 50 500 4261 –1/4" x 6" 5/8" 50 500 4341 –5/16" x 4" 7/8" 25 250 4431 –3/8" x 3" 7/8" 25 250 4441 –3/8" x 4" 7/8" 25 250 4451 –3/8" x 5" 7/8" 25 125 4461 –3/8" x 6" 7/8" 25 125 4541 –1/2" x 4" 1-1/4" 25 25 Toggle Wings Only Catalog Number Anchor Size Drill. Dia. Std. Box. Std. Carton 4000 1/8"3/8" 100 500 4020 3/16"1/2" 100 1,000 4220 1/4"5/8" 100 1,000 4330 5/16"7/8" 50 500 4430 3/8"7/8" 50 500 4540 1/2"1 1/4" 25 25 Tie Wire Acoustical Toggle Catalog Number Anchor Size Tie Wire Hole Size Drill. Dia. Std. Box. Std. Carton 4247 1/4" x 4" 7/32" 5/8" 100 100 4257 1/4" x 5" 7/32" 5/8" 100 100